PampID Bart Verlaat 1 20012016 B Verlaat Lucasz PampID 2 20012016 B Verlaat PT208 TT208 BD208 SC208 06 PT006 TT006 SC006 BD006 FT106 FT206 08 CV106 CV206 CV006 PT108 ID: 930638
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Slide1
Lucasz & Lucaszlite P&ID
Bart Verlaat
1
20/01/2016
B. Verlaat
Slide2Lucasz
P&ID
2
20/01/2016
B. Verlaat
PT208
TT208
BD208
SC208
06
PT006
TT006
SC006
BD006
FT106
FT206
08
CV106
CV206
CV006
PT108
TT108
BD108
SC108
08
LG034
34
MV034
SV034
FL004
PT004
TT004
SC004
PT034
HX004
HX034
AC034
SV036
PV040
BD056 / PT056
VP056
30
30
PV050
PV154
PV132
PV232
PV254
PV056
PV058
BD050
PT050
PT130
TT130
BD130
PT230
TT230
BD230
PT042
TT042
BD042
SC042
Chiller
40
02
AC002
EH002
TT002
TS002
42
LP002
PT002
HX042
04
PV052
FB034
FB006
FB002
FL034
EH034/EH036/EH038
TT034/TT036/TT038
TS034/TS036/TS038
MV036
NV132
N
V232
NO
NO
NC
NC
NC
NC
NC
NC
NC
NC
NC
NO
12mm pipes+1/2” VCR
8mm pipes+1/4” VCR
6mm pipes+1/4” VCR
44
Slide3Lucaszlite vs Lucasz unit cost
Components
Total
prize
Saving
possibility
Comments
Chiller
Condensing
unit, valves,
sensors and heat exchanger
CHF
11,440
Change to a simple on off chiller, but this will
generate a non stable CO2 temperature and will increase the minimum operation temperature
Accumulator
Vessel, Heaters,
Cooler and manual valves
CHF
18,977
CHF
18,795
A smaller accumulator requires the unit to
be close to the detector (No transfer lines)
Estimate based on scaling from previous accumulators, needs a tender
PumpPump and damper
CHF
20,556
10% discount (all ready in quote) when 3 are ordered at the same time (2xCMS, 1x
LHCb)
A non remote head option is possible, but this will increase the minimum operation temperature
Service
Vacuum pump,
service and valvesCHF
4,709
This unit is for automatic operation for non experts. Could be removed, but expert operation is than needed when connecting experiments
Line
components
Filters, relieves, glands, nuts and welds
CHF
6,598CHF
2.778To
be reviewed after final designConstruction
Manpower at FSU
CHF 22,500
CHF
6,000
Sensors
Flow,
Temperature and pressure
CHF
12,865CHF
1,236
Sensor amount could be reduced on later units
Valves
Pneumatic shut-off valves and
control valves
CHF
7,905CHF
400Currently looking for a cheaper alternative, prize based on IBL valve experience. Some valves can be saved, but a manual control of flow is needed.
Control
Cabinet, PLC, power electronics, DAQ,
etc
CHF
22,067
CHF
10,000
By reducing some functionality, the controls will also be cheaper
Frame
Bosch profiles, and fasteners
CHF
5,000
CHF
2
,000
Rough guess, To
be reviewed after final design
Total
cost
CHF
135,117
CHF 73,205
Was foreseen to be 90
kCHF, but that was based on a simple unit with manual controls, a lower cooling power and no transfer lines
3
20/01/2016
B. Verlaat
Slide4Lucasz
lite P&ID
Lucasz
can be operated with the plant core only (Lucasz-Lite)Flow control manually with pump stroke (1 circuit)
The plant can be extended with options such as flow controlThis can be located near the experimentCurrent focus on Lite version to prepare it for production
4
Plant
Connection box with flow control
Slide5Lucasz
lite
P&ID
5
20/01/2016
B. Verlaat
06
PT006
TT006
SC006
BD006
LG034
34
SV034
FL004
PT004
TT004
SC004
PT034
HX004
HX034
AC034
PT042
TT042
BD042
SC042
Chiller
40
02
AC002
EH002
TT002
TS002
42
LP002
PT002
HX042
04
FB034
FB002
FL034
EH034/EH036/EH038
TT034/TT036/TT038
TS034/TS036/TS038
MV036
12mm pipes+1/2” VCR
8mm pipes+1/4” VCR
6mm pipes+1/4” VCR
06
PT032
TT032
BD032
1” pipes+1” VCR
MV006
MV032
Slide6Lucasz
lite
chiller
(Same as
Lucasz
)
6
20/01/2016
B. Verlaat
CV508
SHC508
(SH510)
PT510
TT510
SH510
10
PS520
PT504
TT504
SC504
04
TT502
02
18
14
12
TT424
06
TT516
08
CV512
SHC518
(SH518)
16
PT518
TT518
SH518
CV514
PRC518
(PT518)
GP520
HX042
HX508
HX502
5/8” pipes
1/2” pipes
5/16” pipes
Slide7Lucasz plant core design7
20/01/2016
B. Verlaat
Pump foam box
Accu
heater foam box
Pump motor
Valves panel
Tube terminal
Air-cooled chiller
Control cabinet
Accumulator
Slide8Project StatusFocus on production of Lucasz
-lite plant first2-pumps have been ordered for CMSDrawings of large components (Accu and chiller) are ready for tendering
Finalizing designStart of construction drawings
8
20/01/2016
B. Verlaat