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Alignment and cavity post Alignment and cavity post

Alignment and cavity post - PowerPoint Presentation

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Alignment and cavity post - PPT Presentation

R Cubizolles 2 Presentation Estimation of the misalignment Conclusion Summary 3 PRESENTATION LB650 Cryomodule Preliminary design review PRESENTATION 4 Alignment of the cavity A positioning of the cavity train is done in clean room ID: 915651

alignment cavity axis cavities cavity alignment cavities axis strongback hbcam train position targets beam misalignment vessel vacuum presentation simulations

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Presentation Transcript

Slide1

Alignment and cavity post

R. Cubizolles

Slide2

2

Presentation

Estimation of the misalignment

Conclusion

Summary

Slide3

3

PRESENTATION

LB650 Cryomodule – Preliminary design review

Slide4

PRESENTATION

4

Alignment of the cavity

A positioning of the cavity train is done in clean room.

Then after assembly of the cavity train on the strongback, targets are positioned on the cavity train for alignment. They are positioned on

the upstream and downstream flanges of the cavities. As XFEL cavities, specific cones are used for the location of the targets.

A laser

tracker

is used to monitor the position of the cavity axis and C-shaped elements are used to adjust the position of the cavities in regards to a theoretical beam axis.

Beam axis

Cavity train after positioning on clean room

Slide5

PRESENTATION

5

Alignment of the cavity

A positioning of the cavity train is done in clean room.

Then after assembly of the cavity train on the strongback, targets are positioned on the cavity train for alignment. They are positioned on

the upstream and downstream flanges of the cavities. As XFEL cavities, specific cones are used for the location of the targets.

A laser

tracker

is used to monitor the position of the cavity axis and C-shaped elements are used to adjust the position of the cavities in regards to a theoretical beam axis.

Beam axis

Cavity train after assembly on the strongback

Slide6

PRESENTATION

6

Alignment of the cavity

A positioning of the cavity train is done in clean room.

Then after assembly of the cavity train on the strongback, targets are positioned on the cavity train for alignment. They are positioned on

the upstream and downstream flanges of the cavities. As XFEL cavities, specific cones are used for the location of the targets.

A laser

tracker

is used to monitor the position of the cavity axis and C-shaped elements are used to adjust the position of the cavities in regards to a theoretical beam axis.

LB650 Cavity flange

Cones

Slide7

PRESENTATION

7

Alignment of the cavity

A positioning of the cavity train is done in clean room.

Then after assembly of the cavity train on the strongback, targets are positioned on the cavity train for alignment. They are positioned on

the upstream and downstream flanges of the cavities. As XFEL cavities, specific cones are used for the location of the targets.

A laser

tracker

is used to monitor the position of the cavity axis and C-shaped elements are used to adjust the position of the cavities in regards to a theoretical beam axis.

Cavity Posts

C-Shaped elements

Coupler side

Slide8

PRESENTATION

8

Alignment of the cavity

A positioning of the cavity train is done in clean room.

Then after assembly of the cavity train on the strongback, targets are positioned on the cavity train for alignment. They are positioned on

the upstream and downstream flanges of the cavities. As XFEL cavities, specific cones are used for the location of the targets.

A laser

tracker

is used to monitor the position of the cavity axis and C-shaped elements are used to adjust the position of the cavities in regards to a theoretical beam axis.

C-Shaped elements

Belleville

washers

Reference

screws

Cavity Posts

Coupler side

Slide9

PRESENTATION

9

HBCAM

HBCAM are optical instrument to monitor geometry.

Targets are made of ceramic and glass ball in opened tubes.

HBCAM can only give the transverse and angular displacement of the cavities

HBCAM acquisition picture

Viewport

Target frame

Glass balls x2

Target tube

H-BCAM picture

All pictures from HBCAM_PIP-II_HB650_CM_FDR | Silvia

Zorzetti

Slide10

PRESENTATION

10

HBCAM

On the upstream and downstream end cap HBCAM

and end cap flanges are

placed

to

monitor the alignment of the cavities during the cooling down. Four targets for the each cavity are placed for the HBCAM monitoring

.

The HBCAM

are used for m

onitoring during cooling down

The HBCAM can also be placed during the assembly after alignment of the cavities with laser tracker.

From HBCAM_PIP-II_HB650_CM_FDR | Silvia

Zorzetti

LB650 cryomodule view from viewports

Slide11

PRESENTATION

11

HBCAM

On the upstream and downstream end cap HBCAM are placed in order to monitor the alignment of the cavities during the cooling down. Four targets for the each cavity are placed for the HBCAM monitoring

.

The HBCAM

are used for m

onitoring during cooling down

The HBCAM can also be placed during the assembly after alignment of the cavities with laser tracker.

Supports for targets

From HBCAM_PIP-II_HB650_CM_FDR | Silvia

Zorzetti

Glass balls x2

Ceramic balls x4

Example of target

Slide12

PRESENTATION

12

Requirement

PIP-II

LB650 Cryomodule

|Technical

Requirements Specification

Document

number: ED0009658, Rev. A

Slide13

13

ESTIMATION OF THE MISALIGNMENT

LB650 Cryomodule – Preliminary design review

Slide14

ESTIMENTATION OF THE MISALIGNMENT

14

Simulations for the cavity alignment

The vacuum vessel deformations implied a displacement of the strongback and thus a cavity displacement along the beam axis.

The model consist of :

The vacuum vessel

The strongback with its studs

Cavity post and G11 posts

Vacuum vessel : 304L and P355gh

Studs : 316L and Bronze

Strongback : 316L

Cavity post and C shaped elements : Titanium Grade 2

G11 posts : 316L, Al 6061-T6, G11

Slide15

ESTIMENTATION OF THE MISALIGNMENT

15

Simulations for the cavity alignment

The vacuum vessel deformations implied a displacement of the strongback and thus a cavity displacement along the beam axis.

The model consist of :

The vacuum vessel

The strongback with its studs

Cavity post and G11 posts

Slide16

ESTIMENTATION OF THE MISALIGNMENT

16

Simulations for the cavity alignment

The vacuum vessel deformations implied a displacement of the strongback and thus a cavity displacement along the beam axis.

The model consist of :

The vacuum vessel

The strongback with its studs

Cavity post and G11 posts

Slide17

ESTIMENTATION OF THE MISALIGNMENT

17

Simulations for the cavity alignment

The vacuum vessel deformations implied a displacement of the strongback and thus a cavity displacement along the beam axis.

The model consist of :

The vacuum vessel

The strongback with its studs

Cavity post and G11 posts

Slide18

ESTIMENTATION OF THE MISALIGNMENT

18

Simulations for the cavity alignment

The interface with the ground is

fixed

A pressure of 1.0 bar is applied in the external surfaces of the vacuum vessel.

A vertical force of 5000 N (-Z axis) representing the cold mass weight (thermal shield, magnetic shield, …) is applied to the top parts of the strongback.

Mass point representing

half

of the full equipped cavity (105 kg) are attached to the C-shaped elements.

An acceleration of 9.81 m.s

-2

on the vertical axis is applied

Mass point of 105kg

Fixed

Slide19

ESTIMENTATION OF THE MISALIGNMENT

19

Simulations for the cavity alignment

Cryomodule deformations under external pressure.

Slide20

ESTIMENTATION OF THE MISALIGNMENT

20

Simulations for the cavity alignment

Strongback deformations under external pressure.

Slide21

ESTIMENTATION OF THE MISALIGNMENT

21

Simulations for the cavity alignment

Strongback with cavity posts deformations under external pressure.

Slide22

ESTIMENTATION OF THE MISALIGNMENT

22

Smallest circle minimizing the distance of the points to its center

Radius = 0.15 mm

Y position = -0.13mm

Z position = 0.06 mm

Simulations for the cavity alignment

Position of the upstream and down stream cavity flanges.

The positions take only into account the pressure effects on the vacuum vessel.

Beam axis

1

2

3

4

5

6

7

8

Slide23

ESTIMENTATION OF THE MISALIGNMENT

23

Smallest circle minimizing the distance of the points to its center

Radius = 0.15 mm

Y position = -0.13mm

Z position = 0.06 mm

0.3mm

If no offset is taken into account.

Simulations for the cavity alignment

Position of the upstream and down stream cavity flanges.

The positions take only into account the pressure effects on the vacuum vessel.

Beam axis

1

2

3

4

5

6

7

8

No offset for the thermal shrinking is taken into account in this simulations.

Slide24

24

CONCLUSION

LB650 Cryomodule – Preliminary design review

Slide25

CONCLUSION

25

XXXX

.

Slide26

Merci de votre attention