Zapi FC2125 Status Codes - PDF document

1 Zapi FC2125 Status Codes Dash DisplayCon
Zapi FC2125 Status Codes Dash DisplayController LEDHandset or PCCONDITIONNo LEDs or LCDs illuminatedLED OFF Handset does not operateDash display, controller LED, and truck inoperative with key switch in ON positionTRUCK RESPONSETravel and hydraulic functions disabled. S • B+ and/or B missing at controller.Dash DisplayController LEDHandset or PCCONDITIONNo LEDs or LCDs illuminatedLED OFF No error codes presentDash display and/or controller LED inoperative.TRUCK RESPONSE S • Open connection between dash display and controller.Dash DisplayController LEDHandset or PCCONDITIONNo LEDs or LCDs illuminatedLED OFF NO

2 COMMUNICATIONDash display and/or contro
COMMUNICATIONDash display and/or controller LED inoperative.TRUCK RESPONSE S FOR REFERENCE ONLY 5/2/10 Rev A POSSIBLE CAUSES AND TEST PROCEDURE S • Check that all switches are in the neutral position.• Throttle or hydraulic function selected at key ON.Dash DisplayController LEDHandset or PCCONDITIONAL66Continuous FlashingBATTERY LOWBattery discharged and requires charging.TRUCK RESPONSE S • Battery voltage is low.Dash DisplayController LEDHandset or PCCONDITIONAL99Continuous FlashBATTERY KOImproper battery connection or defective battery.TRUCK RESPONSE S • Incorrect battery selected.Dash DisplayController L

3 EDHandset or PCCONDITIONAL011 FlashVACC
EDHandset or PCCONDITIONAL011 FlashVACC NOT OKConnection/communication error between tiller card and traction controller.TRUCK RESPONSETraction and hoist functions disabled. S FOR REFERENCE ONLY 5/2/10 Rev A Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashPUMP VACC NOT OKConnection/communication error between controlcard and traction controller. S • A lift/lower switch is damaged or defective.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashFORW + BACKConnection/communication error between controlcard and traction controller. S • Control card throttle device is damaged or defective.Dash

4 DisplayController LEDHandset or PCCONDIT
DisplayController LEDHandset or PCCONDITIONAL011 FlashSERIAL ERROR #1Connection/communication error between controlcard and traction controller. S • Loose or damaged electrical connection betweenDash DisplayController LEDHandset or PCCONDITIONAL011 FlashINPUT ERROR #1Connection/communication error between controlcard and traction controller. S FOR REFERENCE ONLY 5/2/10 Rev A Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashINPUT ERROR #2Connection/communication error between controlcard and traction controller. S • Traction reversing switch is not connected.Dash DisplayController LEDHandset or PCCO

5 NDITIONAL011 FlashBATTERY CHARGINGContro
NDITIONAL011 FlashBATTERY CHARGINGController waits in standby mode while abattery charger is connected. S • Connector E is loose at base of controller or defective.Dash DisplayController LEDHandset or PCCONDITIONAL02 2 FlashesCONTACTOR CLOSEDMain contactor circuit is damaged.TRUCK RESPONSE S • Main contactor tips are welded closed.Dash DisplayController LEDHandset or PCCONDITIONAL44 FlashesEVP NOT OKLowering valve will not operate correctly.TRUCK RESPONSE S FOR REFERENCE ONLY 5/2/10 Rev A Traction and hydraulic functions disabled.POSSIBLE CAUSES AND TEST PROCEDURE S • Damaged or loose electrical connection t

6 o brake.Dash DisplayController LEDHandse
o brake.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesI = 0 EVERMotor current levels do not exceed a presetminimum value while driving. S • Damaged or loose electrical connections to tractionDash DisplayController LEDHandset or PCCONDITIONAL66 FlashesHIGH FIELD CURR, BW HIGH FLD CURR, High field current values measured by controller.TRUCK RESPONSE S • Field wires are loose, damaged, or shorted.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesNO FIELD CURRLow field current values measured by controller.TRUCK RESPONSE S FOR REFERENCE ONLY 5/2/10 Rev A Verify connection of field wires t

7 o motor and controller.• Motor field win
o motor and controller.• Motor field winding is open or too high.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesSTBY I HIGHController detects motor current during standbymode. Standby mode occurs while the truck is S • Damaged controller.Dash DisplayController LEDHandset or PCCONDITIONAL77 FlashesTHERMAL PROTECTController temperature is out of operating range.TRUCK RESPONSE S • Controller temperature is too hot/cold.Dash DisplayController LEDHandset or PCCONDITIONAL88 FlashesPOWER FAILURE #1Short circuit in device connected to controller.TRUCK RESPONSE S FOR REFERENCE ONLY 5/2/10 Rev A AL10LED O

8 N (No Flashing)EEPROM KOFault in the mem
N (No Flashing)EEPROM KOFault in the memory area where parametersare stored. S • Controller damaged.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)CAPACITOR CHARGEMain controller capacitors did not chargewithin 500 ms of key ON. S • Loose or damaged wire connection.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)VMN NOT OKMeasured voltage at traction motor inputs doesnot match battery voltage. S FOR REFERENCE ONLY 5/2/10 Rev A POSSIBLE CAUSES AND TEST PROCEDURE S • Cable connection to motor field is loose or damaged.Verify connection of field wires to motor an

9 d controller.Dash DisplayController LEDH
d controller.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)WATCHDOGWatchdog hardware circuit is not OK.TRUCK RESPONSE S • Watchdog hardware circuit is damaged.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)Driver ShortedVoltage measured at field connections is not correct.TRUCK RESPONSE S • Cable connection to motor field is loose or damaged.Dash DisplayController LEDHandset or PCCONDITIONAL94OFFNONEController is installing hourmeter memory to MDIdisplay if controller or MDI has been replaced. S FOR REFERENCE ONLY 5/2/10 Rev A FOR REFERENCE ONLY 5/2/10 Rev A