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Statements of possible future functionality for IFS software products and technology are for information purposes only and should not be interpreted as any commitment or representation 2 Manufacturing ID: 311791

ifs shop 2013 order shop ifs order 2013 manufacturing enhancements operations mrp planning orders routings time employee applications run excellence safety reserve

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Slide1
Slide2

Disclaimer.Statements of possible future functionality for IFS’ software products and technology are for information purposes only and should not be interpreted as any commitment or representation

2Slide3

Manufacturing enhancement

packageIFS Applications

8 SP1

© 2013 IFS

3

Manufacturing

excellenceSlide4

Manufacturing

enhancement

package

© 2013 IFS

4

Manufacturing

excellence

Targeting

Manufacturing

customers

live on or

planning

for

upgrade

to IFS

Applications

8 SP1

what

Various

functional

enhancements

,

primarily

planning

and shop order area

When

Beta extension on IFS Applications 8 SP1 at end of Q2 2013

I

ncluded

in core IFS Applications 9Slide5

Manufacturing enhancement package

© 2013 IFS

5

Manufacturing

excellence

Requirements

from

Manufacturing

reference

group

Customers

Partners

User

groups

> 30 ENHANCEMENTSSlide6

Manufacturing enhancement package

© 2013 IFS

6

Manufacturing

excellence

Various functional enhancements, primarily in planning and general shop order area

SHOP ORDER

PLANNING

Master Scheduling

Build up of Inventory

Forecast consumption

Save of original forecast

MRP

Run

with

selections

Time

phased

safety

stock

CRP

Integrated

in

MS/MRP/PMRP

Shop Orders

Status Parked

Enhanced

reserve

and

backflush

Consolidated

pick list

Routings

& Operations

Lot

size

based

routings

Overlapping

operations

Employee

competency

for

Manfacturing

operationsSlide7

Planning

enhancements

© 2013 IFS

7

Master

Scheduling

Build

up of

Inventory

MS level 1 proposals based on rate and user defined periods

Forecast records allowed on non working days

Forecast

Consumption

Forecast consumption both backward and forward within a reasonable time span to avoid initiation of new supplies.

Improved control roll out of unconsumed forecast outside demand

time fence

Save of Original

Forecast

To compare original plan with live version of the master schedule.

Implemented for both level 0 and level 1.

PLANNING

Master Scheduling

Build up of Inventory

Forecast consumption

Save of original forecast

MRP

Run

with

selections

Time

phased

safety

stock

CRP

Integrated

in

MS/MRP/PMRPSlide8

Planning enhancements

© 2013 IFS

8

MRp

and CRP

Run

MRP with

selections

Run MRP for selected inventory parts and their components. Supplies will be generated for demands of those selected parts.

Demand changes since last MRP run can be quickly evaluated.

Time

Phased

Safety

Stock

Time phased safety stock in MS/MRP in order to support increase/decrease of safety stock during periods when

customer demands are very variable/stable

Their supply process is expected to show more unreliability/reliability

CRP –

Integrated

in MS/MRP/PMRP

Provides planners with better support regarding capacity, actual start, finish dates etc.

PLANNING

Master Scheduling

Build up of Inventory

Forecast consumption

Save of original forecast

MRP

Run

with

selections

Time

phased safety stockCRP

Integrated

in

MS/MRP/PMRPSlide9

Shop order

enhancements

© 2013 IFS

9

Shop order

Enhanced

Reserve

and

Backflush

Control over automatic reserve and

backflush

of material.

Avoid unexpected material shortages in locations.

Function for visualize of reserve and

backflush

Consolidated

Pick List

Select a number of shop orders sorted out of for example time range, warehouse, department, work center, selected shop orders and get one pick list created.

Shop Order

Parking

Park

reason

with

clarifications

for

supply

,

demand

,

load

etc

Support for update of revisions/alternatives of routings and structuresShop order historySHOP ORDER Shop Orders

Status Parked

Enhanced

reserve

and

backflush

Consolidated

pick list

Routings

& Operations

Lot

size

based

routings

Overlapping

operations

Employee

competency

for

Manfacturing

operationsSlide10

Shop order

enhancements

© 2013 IFS

10

Routings

and Operations

Overlapping

Operations

Operation overlap also when infinite scheduling.

Lot

Size

based

Routings

If quantity of demand fluctuate, there can be different shop floor alternatives regarding how to produce the part.

Minimize production cost per unit of manufactured part via different routing depending on order size.

Employee

competency

for

Manufacturing

Operations

Verify that employees with right competency report setup and/or run.

The employee demand graph used as an input to employee planning based on competencies

Assign employee to operations

SHOP ORDER

Shop Orders

Status Parked

Enhanced

reserve

and

backflush

Consolidated

pick list

Routings

& Operations

Lot

size

based

routings

Overlapping

operations

Employee

competency

for

Manfacturing

operationsSlide11

MANUFACTURING ENHANCEMENT PACKAGE

© 2013 IFS

11

But

also

Usability

enhancements

in MS and MRP

MRP –

Consider

by-product

as

supply

Shop order

documents

Media

Prototyping

Supporting

projectSet as supply

Redefine

shop order

type

Shop Floor Workbench

Filter

addings

Approve

subtasks Receive of by-products Slide12

MANUFACTURING ENHANCEMENT PACKAGE

© 2013 IFS

12

But

also

Select

revison

for shop orders with past due start dates

Update routings and structures for non- started shop orders

New check box in shop order material

planning

Set work centers and

tolls

inactive

Load

graphs

enhancements

Kanban

to

create

distribution order

…Slide13

CBS/APB Enhancements

IFS Applications 8 SP1

© 2013 IFS

13

Manufacturing

excellenceSlide14

CBS/APB Enhancements

© 2013 IFS

14

Manufacturing

excellence

Various functional enhancements requested by our regions

Most important enhancements are support for :

Project connected shop orders Batch balanced shop orders Enhanced workload sequencing functionality

Planned deliveries

As a patch on IFS Applications 8 SP1 at end of Q2 2013

Included in core on IFS Applications 8 SP2 October 2013Slide15

© 2013 IFS

15