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Gear Shaving MachinesRASO Series Gear Shaving MachinesRASO Series

Gear Shaving MachinesRASO Series - PDF document

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Gear Shaving MachinesRASO Series - PPT Presentation

1a brand of2SICMAT a brand of Samputensili started as a Machine Tools Manufacturer in carefully controlled machines cycles tools xtures automation etc specialization we can signi cantly improve the p ID: 873975

shaving 0010 cutter raso 0010 shaving raso cutter adatto min fax brand chamfering axes loader 100 250 double deburring

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1 1 a brand of Gear Shaving MachinesRASO S
1 a brand of Gear Shaving MachinesRASO Series 2 SICMAT, a brand of Samputensili, started as a Machine Tools Manufacturer in carefully controlled: machines, cycles, tools, Þ xtures, automation, etc. specialization, we can signiÞ cantly improve the performance and quality of your 3 a brand of its compact design, RASO 200 has Cycle speed and flexibility are at the top. The RASO 200 machine is the ideal match for automatic transmission It is available in 3, 5 and 7 controlled Raso 200 with loader min minC 110 202E 3 95¯ Shaving Cutter ¯ WorkpieceÒ mm min max7Ó 177,8 43,5 2268Ó 203,2 18 2009Ó

2 228,6 0 175 245 0 159 4 Because of its
228,6 0 175 245 0 159 4 Because of its large, open ÒCÓ structure, It can shave gears in very different Different types of automation, as well as auxiliary units, are available: chamfering/deburring, oil spin off, It is available in 4, 5 and 7 controlled min minC 119 329E 3 213¯ Shaving Cutter ¯ WorkpieceÒ mm min max8Ó 203,2 40 4549Ó 228,6 15 42910Ó 254 0 404 Raso 400 with adatto 5 loader 5 a brand of With a weight of 9 tons, RASO 600 is the heaviest and most rigid shaving Because of its power and stiffness, RASO 600 is the ideal machine for gears with large modules and face widths, such

3 as those for tractors, ear-thmovers, an
as those for tractors, ear-thmovers, and industrial gears.Chamfering/deburring operation can be integrated as an option. Available in min minC 227 437E 92 302¯ Shaving Cutter ¯ WorkpieceÒ mm min max8Ó 203,2 256,8 676,89Ó 228,6 231,4 651,410Ó 254 206 626 Raso 600 with adatto 1 loader 6 modular concept and construction, exceptionally high rigidity, synchroni-9 or 10 CNC controlled axes, integrat-operations (chamfering, deburring), vertical workpiece axes, cross slide with linear motors, electro-spindles, min minC 120 450¯ Shaving Cutter ¯ WorkpieceÒ mm min max8Ó 203,2 45 2509Ó 228,6 20

4 25010Ó 254 0 250 260 0 250 Raso 250 TP 7
25010Ó 254 0 250 260 0 250 Raso 250 TP 7 a brand of L1L2L3L4L1L2L3L4L1L2L3L4L1L2L3L4 Tools data+ diagonal with progressive crowning+ broken diagonal+ mixed cycles: plunge plus parallel, plunge plus underpass+ special combined double cycles (also with head with double cutter)The broken diagonal cycle can be split up into three segments. Each segment can be crowned and/or tapered differently, thus obtaining special and a-symmet-Fig.1 Crowning more stressed at the ends.Fig.2 More crowing at the ends and tapering correction.Fig.3 Asymmetrical crowning with varied Fig.4 Double tapering or pa

5 rallel plus conical.+ parallel, transve
rallel plus conical.+ parallel, transverse and taper & crown axes in simultaneous interpolation+ dynamic calculation of radial and lead axes and automatic repositioning after shaving cutter sharpening + calculation for the lead and/or tapering correction+ automatic compensation of thermal expansion+ dynamic check of the input data+ advanced troubleshooting (alarms, messages, comments)+ dynamic correction direct transfer from measuring system (optional)+ calculation of theoretical cycle on the machine (optional)+ assistance to maintenance (optional)+ standard operator client interface ÒTr

6 anslineÓ (optional)+ teleservice (option
anslineÓ (optional)+ teleservice (optional)The standard numeric controls are SIEMENS 840 D. 8 A range of 7 automatic loaders guarantees high cycle speed and reliability. With the appropriate loader, the shaving machines can be easily connected/integrated Loader adatto 6 with double handLoader adatto 8Special single hand for adatto 1 loaderDouble hand for adatto atto 3 loaderRing loaderDouble hand for adatto 5 loader MachinesLoaderWork Piece TypeIndicative PerformanceDescriptionLayoutH TailstocksAdatto 6gears/shafts130125+125180double handmachine frontAdatto 8gears130no180Adatto 1gears/sha

7 fts270285+220315single handfront/rear m.
fts270285+220315single handfront/rear m.Adatto 3gears/shafts135200+200315double handfront/rear m.Adatto 5gears/shafts180350+250315double handfront/rear m.Adatto 5gears/shafts235/300350+250400/500double handfront/rear m.Ringgears/shafts130/230300+200315/36520+20 palletsRASO 600Adatto 1gears/shafts600350+250400single handrear m.RASO 250 TPPortalgears/shafts250400n.a.double grippermachine front 9 a brand of Perfect Shaving. SICMAT has the know-how to study and supply Òturn keyÓ solu-+ deburring/chamfering unit (integrated)+ oil spin off unit+ marking unit+ filtration unit+ headstock and tails

8 tock controlled axes (A & B axes)+ speci
tock controlled axes (A & B axes)+ special cutter-holding nose for double cutter (combined cycle - RASO 400)Tools:+ shaving cutters+ shaving cutters resharpening service+ deburring and chamfering toolsWorkpiece clamping fixtures:+ fixed type+ hydraulic expandable type+ mechanical expandable type+ hydraulic steady rests, bushes for shafts 10 Technical data 200/3 Ax200/5 (7)Ax400/4 Ax400/5 (7)Ax600/5 (7)Ax250 TPMin./Max. Modulemm0,8 Ö 3,50,8 Ö 4,51 Ö 41 Ö 81 Ö 101 Ö 8mm110 Ö 202110 Ö 202119 Ö 329119 Ö 329227 Ö 437120 Ö 345Min./Max. diameter of shaving cuttermm178 Ö 245178 Ö 245178 Ö 254178 Ö

9 254178 Ö 254200 Ö 254Shaving cutter bor
254178 Ö 254200 Ö 254Shaving cutter bore diametermm63,5 (100)63,5 (100)63,5 (100)63,5 (100)63,5 (100)63,5 (100)Min./Max. shaving cutter width (standard)mm19 Ö 50,819 Ö 50,819 Ö 50,819 Ö 50,819 Ö 50,819 Ö 50,8Maximum face to be shaved (standard)mm429642160160220Table oscillationdegrees± 1,7± 1,7± 1,7± 1,7± 1,7Min./Max. chamfering tool diametermmReadingmm0,0010,0010,0010,0010,0010,001Rapid positioning speedmm/min25025037537537527000Working feedmm/min0,1 Ö 40,1 Ö 40,1 Ö 40,1 Ö 40,1 Ö 40,1 Ö 4Strokemm9292210210210200TAPER & CROWN AXISReadingdegrees0,0010,0010,0010,0010,0010,001Speeddeg/min616

10 1363636630Strokedegrees± 1,7± 1,7± 1,7±
1363636630Strokedegrees± 1,7± 1,7± 1,7± 1,7± 1,7± 2Readingmm0,0010,0010,0010,0010,0010,001Speedmm/min7207205005005002880Strokemm-25/+45-25/+45± 90± 90± 90± 90Readingmm0,0010,0010,0010,001Speedmm/min50075075035000Strokemm± 8± 15± 15± 100PARALLEL AXISReadingmm0,0010,0010,0010,0010,001Speedmm/min50015001500150010000Strokemm± 30± 60± 60± 60240Readingmm0,10,10,1Speedmm/min200020002000Strokemm140290290TAILSTOCK AXISReadingmm0,10,10,10,001Speedmm/min20002000200015000Strokemm140600600390SHAVING CUTTER SPINDLESpeedrpm400400400400400500SpeedrpmInstalled power (with pump and coolant Þ lter)KVA ca.252

11 6 (27)2829 (30)33 (34)83Net mass (electr
6 (27)2829 (30)33 (34)83Net mass (electrical cabinet included)Kg ca.4000420078008000900012000Power circuitsV400400400400400400Standard executionHz505050505050Auxiliary circuits (standard execution)V24 D.C.24 D.C.24 D.C.24 D.C.24 D.C.24 D.C. 11 0 C N C 400 CN 0 C N C 250 T P a brand of RASO 200/400/600/250 TP 12 www.sampspa.comwww.samputensili.com SAMP S.p.A.40010 Bentivoglio (BO)Tel.: Fax: 5200 Prairie Stone Parkway, Suite 100Tel.: Fax: sales@star-su.comStar SU International Trading (Shanghai) Co. Ltd.Shenxia Road, 358 Shanghai Forward HighTech Zone, Jiading District, 201818 Shanghai - P.R

12 . ChinaTel.: Fax: tool-assistant@star-su
. ChinaTel.: Fax: tool-assistant@star-su.com.cn Room 1801/1802, Jing Tai Tower,No. C24 Jian Guo Men Wai Avenue,100022 Beijing - P.R. ChinaTel.: Fax: beijing@star-su.com.cn Marienberger Str. 17Tel.: Fax: Star SU Industria de Ferramentas Ltda.Rod. Dom Gabriel PaulinoBueno Couto Km 66,3 - C.P. 849CEP13201 - 970 Jundiai, SP, BrazilTel.: Fax: brasil@star-su.com.brSU Korea Co. Ltd.Kyungki-Do, Rep. of KoreaTel.: Fax: samputensili@naver.comSamputensili France S.a.r.l.79 rue de la TourFranceTel.: Fax: Samputensili Equipment & Tools Pvt. Ltd. 246/4, Hinjewadi Gaon, Tal. Mulshi,411057 PuneIndia Tel.: