April 2003CONTENTS31 WARRANTY ID: 845863
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1 __________________________ Vaki Aquacul
__________________________ Vaki Aquaculture Systems Ltd. ______________ April 2003CONTENTS..................................................................................................................................................31. WARRANTY............................................................................................................
2 ................................42. INTR
................................42. INTRODUCTION.....................................................................................................................................43. ASSEMBLY INSTRUCTIONS...............................................................................................................74. OPERATION..............................
3 ........................................
............................................................................................................125. CONTROL UNIT FUNCTIONS...........................................................................................................155.1. SINGLE CHANNEL CONTROL UNIT....................................................................................
4 .......15ETTING THE LARM................
.......15ETTING THE LARM................................................................................................................165.2. MULTI CHANNEL CONTROL UNIT.............................................................................................17OUNT ISPLAY CREEN...............................................................................
5 .................................17ETTIN
.................................17ETTING THE LARM......................................................................................................................176. FAULT LOCALISATION.....................................................................................................................187. TECHNICAL SPECIFICATIONS.......................
6 ........................................
................................................................................24AVOIDING PROBLEMS WITH CONNECTORS.................................................................................25 __________________________ Vaki Aquaculture Systems Ltd. ______________ April 2003The Bioscanner V-channel is manufactured an packed ready for assembly by th
7 e user. CHANNEL is recommended for fish
e user. CHANNEL is recommended for fish from 3 gr. - 750 gr. and CHANNEL is recommended for fish from 500 gr. - 6.000 gr. Following are the parts for CHANNEL . 1. Glass-fibre reinforced polyester channel 2. Polyurethane flange 3. Rubber 0-ring 4. Two 90° PVC elbow joints 5. Aluminium grating 6. Transparent PVC flap 7. Stainless steel screws, bolts an
8 d nuts 8. Clamp _____________________
d nuts 8. Clamp __________________________ Vaki Aquaculture Systems Ltd. ______________ April 20031. Attaching the PVC flap to V-CHANNEL Parts: 2 x M5 bolts, 2 x M5 nuts, 4 x Ø5 washers. Place the flap in position at the end of the channel. Fasten the flap in position with the M5 bolts. Check that the flap is hanging straight. Adjust if necessary.
9 2. Attaching the flange and the 90° elb
2. Attaching the flange and the 90° elbow joints to the V-CHANNEL Prepare all the parts needed: The channel, the flange, the 0-ring, 4 M5 bolts and nuts and the two elbow joints. Place the 0-ring in the recess in the flange and fasten the flange to the channel with the four bolts and nuts shown, tighten the nuts evenly. Before fitting the 90° elbow joints t
10 o the flange, lubricate them with soap a
o the flange, lubricate them with soap and/or water. CHANNEL __________________________ Vaki Aquaculture Systems Ltd. ______________ April 2003 Place a washer on each of the two wing screws. Put the screws through the pre-drilled holes in the channel and secure them with the plastic locking washers. Place the scanner unit in position and secure it by
11 tightening the wing CHANNEL 1. Glas
tightening the wing CHANNEL 1. Glass-reinforced polyester channel 2. Plastic cover with two plastic strips 3. Clamp (with bolts and 4. PVC flap 5. Stainless steel screws, bolts and nuts __________________________ Vaki Aquaculture Systems Ltd. ______________ April 2003For correct operation the amount of water must be adjusted to the size of the
12 fish. Generally speaking, better separa
fish. Generally speaking, better separation of the fish will be achieved if not too much water is used. On the other hand sufficient water must be used to flush the fish smoothly down the channel. The following table can be used as a eline. The figures are for salmon, other fish species (dy require slightly different amounts of water. water flow can be ach
13 ieved by using a stop watch and a water
ieved by using a stop watch and a water bucket (12 14 litres). The time is measured while the water flows from the channel and fills the bucket. Fish size 10 - 30 gr. 150 - 1500 gr. Flow per channel 10 - 60 l./min. 60 - 130 l./min. Slope of the channel Generally, the slope of the V-channel should be about 0° - 5° for stable operation. For higher capaci
14 ty (and lower accuracy) the slope can be
ty (and lower accuracy) the slope can be increased to 10° - 15°. __________________________ Vaki Aquaculture Systems Ltd. ______________ April 2003To set the audible alarm press on the control unit. ALARM ? YES Use arrow keys to select then ALARM AT Use arrow keys to select the number at which the alarm will sound and ENTER When the alarm s
15 ounds press RESET once to switch off. Th
ounds press RESET once to switch off. The alarm will be switched off and the count number will remain. Press again to reset the count back to if required. To re activate the alarm press COUNT as described above. __________________________ Vaki Aquaculture Systems Ltd. __________________________ Page 18 If the equipment is not functioning correctly, pl
16 ease go through the following fault loca
ease go through the following fault localisation procedure. Important: Neither the Control Unit or the scanners may be opened or repaired by the user. The warranty terms will then not cover the equipment. If the problem is not fixed by following the procedure, contact Vaki or our nearest agent. â The POWER ON lamp is not on1. Check that the Control Unit is
17 switched on and plugged to power supply
switched on and plugged to power supply. 2. Check the power supply and that all contacts are OK. 3. If the lamp is still not on, contact Vaki or our nearest agent. Power failure If the power supply is broken when counting, the equipment automatically ensures that the number of fish is stored. For new start-up after power failure see chapter 4. Message: NO
18 CONNECTION Check that the cable is firm
CONNECTION Check that the cable is firmlye control unit If the error messages does not disappear: - turn off the control unit - plug the cable into another input on the control unit - turn on the control unit - press RESET 3. If the error message still is displayed, the cable or the counter 4. Rinse the contacts if this not helping you, try one of
19 the other 5. If the problem can not be
the other 5. If the problem can not be solved, contact Vaki or our nearest agent. Message: CHANNEL X!! Channel X is dirty Clean the scanner with water and a soft cloth. Then press run the self test again. If the problem is not solved, contact Vaki or our nearest agent. __________________________ Vaki Aquaculture Systems Ltd. ________________________
20 __ Page 20 Fault localisation procedure
__ Page 20 Fault localisation procedure - page A NO Contact Vaki orour nearest agent Control unitdefective Is mainsupply live? Check mainssupply NO NO Go to page B YES YES Does the display showSELF TEST ...and then NOTHING CONNECTED ? Press ENTER button(Try also RESET buttonand ARROW KEYS to seeif the keyboards respond) Improper operationSee operation sect
21 ion NO Does the display showSELF TEST...
ion NO Does the display showSELF TEST... and thenNOTHING CONNECTED ? YES Does the POWER-ON light come on? Disconnect scanners, plug in thepower lead and press the ON button YES Is the scanner unable to count at all? Begin here __________________________ Vaki Aquaculture Systems Ltd. __________________________ Page 22 Fault localisation procedure - page C
22 Contact Vaki or our nearest agent Conta
Contact Vaki or our nearest agent Contact Vaki or our nearest agent Channel 1 input in control unitis defective YES Contact Vaki or our nearest agent Previous scanner defective YES Inconclusive NO Does the display show CH X (X=2,3 or4) Connect scanner and cableto other inputs on the control unit NO Does the display unitshow CH 1 Replace scanner and plug i
23 tinto input 1 on the control unitand the
tinto input 1 on the control unitand then press ENTER __________________________ Vaki Aquaculture Systems Ltd. __________________________ Page 24 ONTROL NIT Dimensions: 280 x 135 x 50mm Weight: 2,0 kg Multi CONTROL NIT Dimensions: 300 x 180 x 50mm Weight: 3,0 kg CANNER NIT Dimensions: 25x20x35 cm Weight: 3,0 kg CHANNEL 1 Dimensio
24 ns: 150x40x32 cm Weight: 7,0 kg
ns: 150x40x32 cm Weight: 7,0 kg Fish size: 3 gram - 750 gram CHANNEL 3 Dimensions: 100x32x28 cm Weight: 5,0 kg Fish size: 500 gram - 6 kg LARM Optional EADS CABLES Connector lead: 15 meter Control unit to power point: 2 meter Other lengths available on order ATING Supply: 220 V (110) AC 48 68 Hz Max. power co
25 nsumption: 12 W EMPERATURE 0°-40°ATER P
nsumption: 12 W EMPERATURE 0°-40°ATER PROTECTION Control Unit - IP 65 Scanner Unit - IP 67 APACITY Fish per scanner unit per and with more than 98% counting accuracy) Fish size up to 15 g 10,000 fish/hour Fish size 15 g - 30 g ~8,000 fish/hour Fish size 30 g 1,500 g ~5,000 fish/hour Fish size over 1,500 g ~3,000 fish