Repair Failure Considerations Environmental Capital Tools Expense Items Procedures Training Personnel HR Failure Investigation Audit Recorded Results of CCRs Common Causes Tire Repair Recommendations ID: 511018
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Slide1
Tire Repair Materials 2015Slide2
Repair Failure Considerations
Environmental (Capital)
Tools (Expense Items)
Procedures (Training)
Personnel (HR)
Failure Investigation (Audit)Slide3
Recorded Results of CCR’sSlide4
Common CausesSlide5
Tire Repair Recommendations
Audit your facility, people, procedures, and your product on a schedule !!
Seek training !!
Do not be satisfied by meeting ‘minimal’ standards !! Slide6
What’s New in Repair Processes?
Strict EPA & OSHA regulations here…
Stricter European REACH Regulations…
Repair Innovation to comply with future V.O.C. & environmental regulations…
Slide7
Introducing the ‘RCF’ Repair SystemSlide8
Cement Free Repair System
Benefits –
Eliminates OSHA regulated VOC’s at repair
.
Dramatic reduction in sku’s.
Condensed repair chart layout.
Major increase in production throughput.
Simple process change for technicians.
Increased adhesion values.Slide9
Repair Chart Consolidation
With the reduction of sku’s to 8, the line items required for repair selection is reduced by 30%.
More frequent turn-over of product!
This makes the chart easier to read for technicians and repair size selection simpler.Slide10
RCF Product LineSlide11
Repair Unit Appearance
The RCF units have a special bonding layer compound that
becomes very tacky
with pre-warming.Slide12
RCF-440+ Installed & StitchedSlide13
Additional RCF Requirements
RCF repairs require heat and mechanical pressure methods… for pre-cure retreaders that means an Inside Envelope is required.
Tube cures on quick-change rims also work.
Tires cured in full bladder matrices (molds) can also use the RCF repairs.
Repair systems using pad bladders can be used, as long as the entire surface of the repair unit has bladder pressure.Slide14
Cured RepairSlide15
RCF Production increases
Besides the environmental benefits of the RCF system, repair production throughput increases
40%
. Slide16
REVIEW OF BENEFITS
Stops VOC exposure (employee & OSHA).
Reduces inventory sku’s.
Reduces the number of steps for repair.
Saves labor cost per repair.
Increased adhesion values of repairs.
Reduces re-runs.Slide17
A Modern Solution
Now
Rema Tip Top – Modular RCF-400’s