1 An Overview Munish Group The journey to perfection started in 1942 diversified into Forgings and Castings in the year 1981 Since then there has been progressive growth for Munish Group and has earned an unmatched reputation in the industry ID: 1014254
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1. Brief ProfileMunish Group1
2. An OverviewMunish GroupThe journey to perfection started in 1942, diversified into Forgings and Castings in the year 1981. Since then, there has been progressive growth for Munish Group and has earned an unmatched reputation in the industry. Munish Group perfects itself into the business of manufacturing and exporting high quality Forgings, Castings, Sheet Metal, Tubes, Flanges, Scaffolding Systems & Fittings & Formwork Accessories and Auto Parts.Munish Group has gone into vertical and horizontal diversification and today Munish Group proudly boasts of its strength in delivering perfection.2
3. Group CompaniesMunish Group3
4. Vision & MissionMunish Group VisionMUNISH Group is always in touch with tomorrow and is moving towards its goals through its experience, by renewing itself and dedicating its future to its goal 'Reliability through Perfection & Excellent Services'MissionTo provide value for money to customersTo respect integrity of employees and provide opportunities for growthTo be fair and ethical in all our dealingsTo provide service to society and nation by protecting environment and creating wealth
5. Munish Highlights Since 1942, extended to Forging & Casting Industry in 1981 Group Workforce : 750 Forging and Casting facilities spread over area 75000 Sq. m. One stop shop for customized Forgings / Castings / Sheet Metal components / Tubes & pipes / Light Fabrications One Star Export House Overseas office cum warehouse in UKMunish Group
6. MilestonesMunish Group1942 - Company started business in Spinning & Knitting1981 - Incorporation of Munish Manufacturing Corporation, as first unit for Forgings1992 – Incorporation of Munish International Pvt. Ltd a commercial Wing for Int’l business1996 - Incorporation of Munish Forge Pvt. Ltd., a unit for Forgings, Sheet Metals & Fabrications1998 - Munish Forge Pvt. Ltd. got certified to ISO 90012001 - Opened a JV company namely FORGECO LTD in UK2001 - Incorporation of Dev Arjuna Cast & Forge Pvt. Ltd., a unit for Sand Castings2004 - Incorporation of Dev Arjuna Enterprises Pvt. Ltd., a unit for HDG and Electroplating2004 - Dev Arjuna Cast & Forge Pvt. Ltd. got certified to ISO/TS 16949 2005 – Incorporation of Munish Promoters & Developers Pvt. Ltd., a real estate business2006 - Dev Arjuna Cast & Forge Pvt. Ltd. Certified to ISO 14001 2007 - Implementation of ERP - SAP2007 – Moulding Line ARPA 900 line added in Dev Arjuna Cast & Forge Pvt. Ltd.2009 - Tube Mill was installed, a step towards backward integration2012 - Installed new Counter Blow Hammer DGH 25 (BECHE, German make) 2012 - Munish Forge Pvt. Ltd. Certified to DIN 18800-7 from SLV, Germany2013 – Ventured into Defence equipment manufacturing2014 – 1st order received from Indian Defence. 2016 – Initiated “Integrated Lean Management Program” (A journey of 5 years)2017 – Certified to EN 1090 – 2 : 2008 from SLV, Germany2018 – Installation of Press Forging Machines 750 Ton and 1000 Ton. 6
7. Munish Caters to Munish GroupScaffolding & FormworkOil & GasAutoRailway Defence Tractor CombineMining
8. Esteemed Customers8Munish Group
9. Organization Chart9Munish Group
10. Group Sales of Five Financial YearMunish Group
11. InfrastructureIn house Facilities: Forgings Castings Pressing / Stampings Light Fabrications CNC, VMC & HMC Machine Shop Surface Treatment Annealing, Normalizing & Heat Treatment Fully Equipped laboratory CNC Tool room ERP - SAP System Auto-cad, Solid works, DelCam & Pro E11Munish Group
12. Production CapacitiesInstalled capacities per annum : Forgings : 27000 MTCastings : 7200 MT Light Fabrications : 6000 MTSheet Metal Products : 3000 MT12Munish Group
13. Forging FacilityThe Forge Shop is equipped to produce components weighing from 0.250 kg to 150 kgs. Belt Drop Hammers : 6 Nos. (1.0 to 3.0 Ton) Counter Blow Hammers : 2 Nos. (13 & 25 Ton) Pneumatic Trimming Press : 2 Nos. (300 & 500 Ton) Hydraulic Trimming Press : 1 No. (1000 Ton) Hydraulic Deep Drawing Press : 1 No. (700 Ton) Pneumatic Hammers : 2 Nos. (0.5 Ton) Mechanical Trimming Presses : 6 Nos. Shot Blasting Machines : 4 Nos. Press Forging Machines : 1 No. (750 Ton), 1 No. (1000 Ton)Cutting & Shearing :Bend Saw machines : 10 Nos.Shearing machine : 1 No. (300 Ton)Mechanical Cutting Press : 2 (150 Ton)Munish Group
14. Casting Facility 2 Nos. ARPA-450 Moulding Machines 2 Nos. ARPA-900 Moulding Machines 2 Nos. LSP Pneumatic Pressure Moulding Machines 1 No. Centrifugal Casting MachineSand Plant Facilities: Integrated Sand Plant with PLC controlled Intensive Sand Mixer, Aerator, Polygon Sieve & Magnetic Separator Capacity: 16 MT/Hr Reserve Cyclone dust collector14Munish Group
15. Press Shop & Fabrication Facility Mechanical Presses (20 Tons to 250 Tons) : 30 Nos. Hydraulic Press Brake for different profiles (Length 4 M) : 1 No. Hydraulic Shearing machine 3m : 1 No. MAG Welding Machines : 15 Nos.15Munish Group
16. Machining Facility CNC Turning Centres : 20 Nos. (2 Nos.- Daewoo & 18 Nos. - Doosan, Korea) CNC Vertical Machining Centers : 6 Nos (3 Nos. of Make - DECKEL MAHO, GERMANY, 1 each of HASS, Mori Seiki and Govindi) HMC Machines : 3 Nos. NC Vertical Turret Lathe machines : 4 Nos. Special Purpose Machines : 15 Nos.Munish Group
17. Surface Treatment Facilities Spray & Dip painting Zinc Plating / Electro Plating Hot Dip Galvanizing Zinc Chromatization Hydrogen De Embrittlement Phosphating Munish Group
18. Hardening & Tempering FacilityComplete Isothermal Heat Treatment plant Closed Chamber normalizing / annealing furnace Pre - Heating Pot Natural Salt Pot Austempering Furnace Box type Closed chamber air circulated furnace- 2nos. Pit type Normalizing /Annealing furnaces– 2 nos. Bell type Normalizing / Annealing Furnace– 2 nos. Macro furnace continuous type for hardening of Special Casting18Munish Group
19. MUNISH – Rubber Shop Facilities 19Munish Group
20. Testing FacilitiesSpectromax – German makeImage AnalyzerRockwell / Brinell / Vicker Hardness TestersV- Notch Charpy Testing MachineRefrigerator for sub zero temp. (- 50 degree)Universal Testing MachineSalt Spray Testing EquipmentProfile ProjectorZoom type stereo microscope for welding penetration testingSpring Testing MachineSurface Roughness TesterMagnetic Particle InspectionElcometer – for measuring thickness of coatingSurface plates – 6 nos.20Munish Group
21. Quality Management System MUNISH FORGE PRIVATE LIMITED ISO 9001 : 2015 – BSIISO 14001 : 2015 – BSIEN 1090–2 : 2008 – Certification for Welding – SLV GermanyPED 97/23/EC – Certification for Flange – Lloyds Registrar UK 21Munish Group
22. Quality Management System MUNISH FORGE PRIVATE LIMITED EN ISO 3824-2:2006 For the Fusion Welding Of Metallic Material from SLV, Germany.DEV ARJUNA CAST & FORGE PRIVATE LIMITEDIATF 16949:2015 - BSIISO 14001:2015 - BSI22Munish Group
23. System Core CompetenciesProduct quality being monitored by Process Planning Layout (PPL/Control Plan) for each productInspection Checklists in SAP at every process starting from Incoming stage to final dispatchProduct Traceability through SAP batch system, Inspection and test statusAcceptance quality levels (AQL) at each production stage & at final stage Use of Calibrated Monitoring and Measuring DevicesQuarterly internal audits for Quality and Environment management systems. 23Munish Group
24. Human ResourceNo child labour in MunishEstablished HR procedures Monthly calendar system for all key departmentsEmployee suggestions / Motivation SchemesFree medical aid for allCompliances to all Legal ActsSuccession & Career plans for all levelsPerformance appraisal system based upon KRA’s (Key Result Area)Linkage of annual rewards and promotions with KRA performance24Munish Group
25. Lean Management Program (A journey of 5 years…...)20 point ppt. on 1S & 2S for all sections / depts.KaizensLow Cost Automation projectsTrainings topics covered : 5S, Safety, Waste Elimination, Visual management, Red Tag, Muda Mura Muri, Why why analysis, COPQ, KPI, Jogging Track, SMED, PCB & DCB, DWM, VAPCO.25Munish Group
26. Expansion / Modernization Projects - 20182 Nos. Hot Forging Presses 750 &1000 TonInduction Heaters 3 Nos. Welding Robo 2 Nos. (ABB / AVP)Automatic Zinc / Electroplating Plant – Capacity 700 Tons / MonthSpecial Purpose Machines for Drilling 3 Nos. Forging Press 2 Nos.Press with Progressive Tools (Power Press)Continuous Tempering FurnaceSPM for Girder CouplerSPM for Welding 2 Nos. Layout changes for line flowValue of Expansion / Modernization – Approx. 1 Million Euros26Munish Group
27. Product Development CycleSend Proposal to customerApproved?Product CostingMaterial IdentificationIdentify Mfg. ProcessesCheck capability?Can we outsource?Feasibility StudyFix TimelinesVFixture DesignTool DesignGauge DesignFixture MfgTool Mfg/ProcureGauge Mfg/ProcureVSample MfgYesNoYesRefuse CustomerNoYesApproved?Identify Root Cause`Pilot Lot MfgYesProcess StabilizationVVApproved?Over to ProductionYesNoIdentify & ImproveNoInquiry from CustomerAbandonNo27Munish Group
28. Customer Complaint HandlingReceive ComplaintAssign TeamIdentify CausesConsolidation of causesWhy - Why AnalysisIdentify Root causePropose corrective & preventive actionsFinalize action planConduct trialsResults OK?Implement to processHorizontal DeploymentMonitor EffectivenessClose Complaint28Munish Group
29. MUNISH – Defense 29Munish Group
30. MUNISH – Scaffolding Systems MUNISH is engaged in manufacturing & exporting of M-Lock, M-Stage, All-round scaffolding systems and accessories as per International standard and customized to requirements of the customers 30Munish Group
31. MUNISH – Staircase Tower (Patent Product) MUNISH is manufacturing special Staircase Towers for high rise buildings in 3 different sizes having 4 and 8 legs as per standard BS EN 1004-2004 & BS EN 12811-1:200331Munish Group
32. MUNISH is engaged in manufacturing & exporting of various variety of scaffolding fittings (both Forged and Pressed) since 1991 and have sold millions of fittings worldwideStandards: BS EN 74:1988, BS1139, AS/NZ-1576.2:2009, ANSI/SSFI SC100-5/05MUNISH – Scaffolding Fittings32Munish Group
33. MUNISH – Fabrications 33Munish Group
34. MUNISH – Formwork Accessories MUNISH is engaged in manufacturing & exporting of various variety of Cast & Forged Formwork Accessories which are in adherence to specifications DIN1821634Munish Group
35. Forged Gears (Close Die Forging)Munish Group
36. Oil and Gas Industry Products36Munish Group
37. Automotive Products37Munish Group
38. Munish GroupExcavator Parts(Mining Tooth and Side Cutter )
39. Container Parts (Forgings, Castings, Sheet Metal)Munish Group
40. THANKSWe Look forward To A Valuable Association….40Munish Group