SCENARIO PRELIMINARY DISCUSSION OUTER HADRONIC CALORIMETER BNL D Lynch RRuggiero A Gordeev 1 sPHENIX HADRON CALORIMETERS ASSEMBLY SCENARIO PRELIMINARY DISCUSSION OUTER HADRONIC ID: 777761
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sPHENIX HADRON CALORIMETERS ASSEMBLY SCENARIO PRELIMINARY DISCUSSION OUTER HADRONIC CALORIMETER
BNL, D. Lynch, R.Ruggiero, A. Gordeev
1
Slide2sPHENIX HADRON CALORIMETERS ASSEMBLY SCENARIO.PRELIMINARY DISCUSSION. OUTER HADRONIC
CALORIMETER
2
BNL, D. Lynch, R.Ruggiero, A. Gordeev
1. OUTER HADRON CALORIMETER
ASSEMBLED FROM 32 MODULUS
2. AT THE BOTTOM CALORIMETER
SUPPORTED BY FRAME
Slide3sPHENIX HADRON CALORIMETERS ASSEMBLY SCENARIO.PRELIMINARY DISCUSSION. OUTER HADRON CALORIMETER
SUPPORT FRAME
(PROPOSAL)
BNL, D. Lynch, R.Ruggiero, A. Gordeev
3
Slide4sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY . Module dimensions
4
BNL, D. Lynch, R.Ruggiero, A. Gordeev
ABSORBER PLATES SEPARATORS
MODULE CONSIST OF STEEL ABSORBER PLATES,
SEPARATED BY
8.5
mm GAP PROVIDED FOR DETECTOR PLATES
11.25 degree MODULE PRESENTED.
32 TOTAL
6.310
MODULE WEIGHT – 12,272 kg
Slide5sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY . Module dimensions.FRONT VIEW
BNL, D. Lynch, R.Ruggiero, A. Gordeev
5
VERTICAL
AXIS
MODULES SIDES NOT
POINT
TO ASSEMBLY
CENTER
Slide6sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY . Module exploded view 1
BNL, D. Lynch, R.Ruggiero, A. Gordeev
6
3 TOP COVER
ABSORBER PLATES
FRONT AND BACK
SEPARATOR
4 ABSORBER PLATES
BOTTOM
SEPARATOR
11 ABSORBER PLATES
2 MODULES
CONNECTION
ELEMENT
MODULE LIFTING
ELEMENT
Slide7sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY . Module exploded view 2
BNL, D. Lynch, R.Ruggiero, A. Gordeev
7
Slide8sPHENIX OUTER H-cal. 11.25 degree moduleMODULE LIFTING ANALYSES. MODULE IN
HORIZONTAL POSITION. DEFORMATION
8
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide9sPHENIX OUTER H-cal 11.25 degree MODULE
MODULE LIFTING ANALYSES. MODULE HORIZONTAL POSITION.
NO SEPARATORS.
9
BNL, D. Lynch, R.Ruggiero, A. Gordeev
WITH NO SEPARATOR
IN
HORISONTAL LIFTING
POSITION DEFORMATION
TOO BIG
Slide10sPHENIX OUTER CALORIMETER ASSEMBLY. PEDESTALBNL, D. Lynch, R.Ruggiero, A. Gordeev
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Slide11sPHENIX OUTER CALORIMETER ASSEMBLY STRUCTURAL ANALYSES.1. HALF CIRCLE, SUPPORTED BY 120 degree SUPPORT (11 modulus)
11
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide12sPHENIX OUTER CALORIMETER ASSEMBLY STRUCTURAL ANALYSES. BOTTOM HALF LOCATED ON CREDLE (4 SECTORS)
12
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide13sPHENIX OUTER CALORIMETER ASSEMBLY STRUCTURAL ANALYSES.2. HALF CIRCLE, SUPPORTED BY 101.25 degree SUPPORT (11 modules)DEFORMATION
13
BNL, D. Lynch, R.Ruggiero, A. Gordeev
120 degree SUPPORT.
HALF OF ASSEMBLY
DEFORMATION
Slide14sPHENIX OUTER CALORIMETER ASSEMBLYHALF ASSEMBLY WITH MAGNET INSTALLED BNL, D. Lynch, R.Ruggiero, A. Gordeev
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Slide15sPHENIX OUTER H-cal PRELIMINARY STUDY . ASSEMBLY WITHOUT EXTERNAL SUPPORTPOTENTIAL PROBLEM
BNL, D. Lynch, R.Ruggiero, A. Gordeev
15
MOMENTUM
ASSEMBLY TOP PORTION WITHOUT OF
EXTERNAL SUPPORT WILL CREATE
ASSEMBLY DEFORMATION
Slide16sPHENIX OUTER CALORIMETER ASSEMBLY STRUCTURAL ANALYSES.3. QUARTER CIRCLE, SUPPORTED BY 1 (one) MODULE BOTTOM
16
BNL, D. Lynch, R.Ruggiero, A. Gordeev
FIXED SUPPORTS
8 MODULES TOTAL
Slide17sPHENIX OUTER CALORIMETER ASSEMBLY DEFORMATION
17
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide18MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN AT TOP – LAST MODULE NOT
INSTALLED
POTENTIAL PROBLEM.
18
BNL, D. Lynch, R.Ruggiero, A. Gordeev
4 x 120 degree supports
Slide1919
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN OT POP –
LAST MODULE NOT INSTALL :
POTENTIAL
PROBLEM
.
DEFORMATION
Slide2020
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN
AT
T
OP
–
LAST MODULE NOT INSTALL :
POTENTIAL
PROBLEM. DEFORMATION. VIEW FROM TOP
Slide21MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN AT TOP –LAST MODULE NOT INSTALL :
POTENTIAL PROBLEM. DEFORMATION
EQUIVALENT STRESS
21
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide22EMODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN AT TOP –
LAST MODULE NOT INSTALLED :
POTENTIAL PROBLEM. DEFORMATION
E
QUIVALENT
STRESS
22
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide23sPHENIX OUTER H-cal TEMPORARY ASSEMBLY FRAME (PROPOSAL)
BNL, D. Lynch, R.Ruggiero, A. Gordeev
23
TOP (TEMPORARY)
FRAME SUPPORTED BY 3 COLUMBS
PERMANENT SUPPORT
FRAME
TEMPORARY ASSEMBLY
FRONT AND BACK FRAMES
Slide24TEMPORARY ASSEMBLY SUPPORT. PRELIMINARY STUDY 3
SHORTENED MODULES. SIDE VIEW
BNL, D. Lynch, R.Ruggiero, A. Gordeev
24
Slide25TEMPORARY ASSEMBLY SUPPORT. PRELIMINARY STUDY 3
SHORTENED MODULES. FRONT VIEW
BNL, D. Lynch, R.Ruggiero, A. Gordeev
25
MAGNET
SERVICES
Slide26sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY FULL ASSEMBLY SUPPORTED BY 120 degree cradle
26
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MAX “X”
DEFORMATION
+/- 0.6mm
Slide27sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY FULL ASSEMBLY SUPPORTED BY 120 degree support. Y - deformation
MAX “Y”
DEFORMATION
+/- 1.06mm
Slide28sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY FULL ASSEMBLY SUPPORTED BY 120 degree cradle
28
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MAX
DEFORMATION 106 MPa
Slide29sPHENIX INNER H-cal ASSEMBLY AND INSTALLATIONPROPOSAL. Tooling . Assembly Cage
Assembly Cage
2 Flanges with
Outer R = 1400mm;
Inner R = 1135mm:
Separated by 3850mm
Connected together by
16 removable rods.
29
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide30sPHENIX INNER HCAL ASSEMBLY AND INSTALLATION
PROPOSAL. I-beam position inside of assembly cage
30
BNL, D. Lynch, R.Ruggiero, A. Gordeev
R = 1400mm
R = 1135 mm
Slide31sPHENIX INNER HCAL ASSEMBLY AND INSTALLATION
PROPOSAL. Tooling . Assembly Cage + I-beam
31
BNL, D. Lynch, R.Ruggiero, A. Gordeev
COMMERCIAL
STEEL I – beam #21
USED FOR ASSEMBLY
SUPPORT
Slide32sPHENIX INNER H-cal ASSEMBLY AND INSTALLATIONPROPOSAL. Tooling . Transportation cart
32
BNL, D. Lynch, R.Ruggiero, A. Gordeev
GAP for LINEAR ROLLER
SYSTEM
I-beam
ROLLERS for
ASSEMBLY CAGE ROTATION
TRONSPORTATION CART CAN
MOVE ALONG I-BEAM
Slide33sPHENIX INNER H-cal ASSEMBLY AND INSTALLATIONPROPOSAL. Tooling . Transportation cart. MODULE INSTALLATION PROCEDURE
33
BNL, D. Lynch, R.Ruggiero, A. Gordeev
ALL MODULE INSTALLED
FROM TOP
TOP MODULE
BOTTOM MODULE
I-BEAM LIFTING JACK
Slide34sPHENIX INNER H-cal ASSEMBLY AND INSTALLATIONPROPOSAL. Tooling . COMPLETE ASSEMLY AND INSTALLATION SCENE
34
BNL, A. Gordeev, 9-10-14
Long I-beam
Inner
H-cal
assembly area
Short I-beam
Inner H-cal
Assembly
MAGNET
H-cal
I-beam supports
Modules Installation
Slide35sPHENIX INNER H-cal ASSEMBLY AND INSTALLATIONPROPOSAL. Tooling . SUPPORT BEAM STRUCTURAL ANALYSES. DEFORMATION
35
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide36BACK UP SLIDESBNL, D. Lynch, R.Ruggiero, A. Gordeev
36
Slide37sPHENIX OUTER CALORIMETER ASSEMBLY DEFORMATION. ISO VIEW
37
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide38MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN OT POP –LAST MODULE NOT INSTALL :
POTENSIAL PROBLEM. DEFORMATION
FRONT VIEW
38
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide39sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY FULL ASSEMBLY SUPPORTED BY 120 degree support. X-deformation
39
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MAX “Y”
DEFORMATION
+/- 0.6mm
Slide40MODULE VERSION. PRELIMINARY STUDY . ASSEMBLY OPEN OT POP –LAST MODULE NOT INSTALL : POTENSIAL PROBLEM. DEFORMATION
TOP VIEW
40
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide41HALF WHEEL ASSEMBLED, LOCATED ON TRANSPORTATION CARTTOTAL DEFORMATION
41
BNL, D. Lynch, R.Ruggiero, A. Gordeev
MAX “Y”
DEFORMATION
+/- 0.6mm
Slide42HALF WHEEL ASSEMBLED, LOCATED ON TRANSPORTATION CART“X” - DEFORMATION
42
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide43HALF WHEEL ASSEMBLY. MODULE
43
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide44MODULE DEFORMATION DURING LOADING
44
BNL, D. Lynch, R.Ruggiero, A. Gordeev
NOT DEFORMED
SHAPE
MODULE WEIGHT = 842 kg;
MODULE LENGTH = 4258 mm.
Slide45BNL, D. Lynch, R.Ruggiero, A. Gordeev
45
sPHENIX OUTER H-cal
MODULE VERSION. PRELIMINARY STUDY . Module dimensions
Slide46sPHENIX OUTER CALORIMETER ASSEMBLY STRUCTURAL ANALYSES.BOTTOM HALF LOCATED ON CREDLE (4 SECTORS)
46
BNL, D. Lynch, R.Ruggiero, A. Gordeev
Slide47sPHENIX OUTER H-cal MODULE VERSION. PRELIMINARY STUDY FULL ASSEMBLY SUPPORTED BY 120 degree cradle
47
BNL, D. Lynch, R.Ruggiero, A. Gordeev