MEFO-BOX Systematic product transport - PDF document

MEFO-BOX Systematic product transport W
MEFO-BOX Systematic product transport We have been manufacturing cleaning and transport baskets for nearly 20 years. We use this speciÞ c knowledge to develop transport and cleaning basket systems value Ð through minimised repacking processes, optimised internal logistics and the economic fulÞ lment of continuously increasing cleanliness requirements.Our quality requirements include ensuring that your investment in our products can be amortised within a short time.2 tability starts with consultingWe do not ask what you want the cleaning and transport basket to look like. We are more interested in the basic conditions under which you will use it. This information is then used to derive the optimal solution for your application. customary boxes and baskets. In addition, off-the-shelf products are more cost-effective than Last but not least, the MEFO-BOX system can be extended and supplementedß exible MEFO-VARIO, MEFO-SYS or customised accessories and workpiece holders.Quality, Component protectionTop quality accepts no compromisesOur cleaning and transport baskets are produced as standard from stainless steel rounds with an electrolytic polished surface. The high-quality, long-life material is suitable for all cleaning media and prevents return contamination from the basket to the component as well

as contamination of the baths due to co
as contamination of the baths due to corrosion and zinc separation. or perforated sheet, our wire baskets have optimal drainage behaviour and minimised media carryover. The uncompromising (cleaning) quality is further enhanced by the fact that our baskets are constructed without There are therefore no parts of the basket where particles or dirt can collect, As the rounds are completely welded together, there are no ãsharpÒ corners, edges or wire ends, which retrieve the risk of injury.For design reasons, baskets with mesh width 12 mm have a larger mesh at the corners. In the few cases where it is required, we can reduce the size of this mesh using an additional corner wire.The large 16 mm stacking frame is not only compatible with customary cleaning and transport baskets, but also provides a high degree of stacking safety.Electrolytic polishing makes the surface extremely smooth and closed. It also invests To avoid damage when cleaning workpieces with sensitive surfaces, A special plastic grille, made of either PA or PP, which can be used on the base of the basket, as an intermediate layer and closure, prevents scratches or damage caused by metal on metal contact. This cost-effective plastic grille is a wearing part which must be replaced in regular intervals.Inserting bottoms, compartment rods and

other components are also optionally ava
other components are also optionally available reapplied at regular intervals. Special temperature and media-resistant Teß on clips enable selective coating of the areas of compartment rods and separators that come into contact with the workpieces. Teß on clips are predominantly used for heavy and/or sharp-edgedworkpieces, where plastic coatings would wear too quickly.MEFO-BOX system the optimal solution for countless cleaning and transport tasksParts handling with minimised repacking processes not only saves time and effort, it also reduces reworking and rejections due to damage. This in turn reduces production costs. And reducing production costs is what the MEFO-BOX system is all about, with its uniquely wide range of accessories, which are available off-the-shelf. From production, through initial and Þ nal cleaning, right up to assembly or dispatch, the entire workpiece handling process can be carried out easily, quickly and gently with the MEFO-BOX system. To meet your individual requirements, the system is available in various series: The inside dimensions of the Euro series are based on the inside dimensions of standard plastic carriers.1. MEFO-BOX (MW 6 or 12 mm)2. Washing rack (MW 6 or 12 mm)5. Adjustable lid (MW 6 or 12 mm) (MW 6 or 12 mm)10. MEFO-VARIO11. Bulk material basket (half-s

ize basket, low; MW 1; 2; 3; 5 or 8 mm)1
ize basket, low; MW 1; 2; 3; 5 or 8 mm)12. Bulk material basket (half-size basket, high; MW 1; 2; 3; 5 or 8 mm) L3 = L2 +8 mm for MEFO-BOX MW 6 mm = L2 +4 mm for MEFO-BOX MW 12 mmThe versatile MEFO-BOX system is based on the MEFO-BOX. It is compatible with all standard cleaning and transport baskets and can be used in all cleaning machines. The MEFO-BOX adapts to your speciÞ c requirements with various sizes, mesh widths andPart No. Mesh width Outside dimension Roller conveyor dim. Inside dimension L x B Weight MW (mm) L2 x B2 x H (mm) L1 x B1 (mm) MW6 / MW12 (mm) MW6 / MW12 (kg)MF 4007/...* ...6 / ...12 371 x 221 x 200 352 x 203 334 x 185 / 332 x 182 4,4 / 2,6MF 4001/... ...6 / ...12 471 x 321 x 108 452 x 303 434 x 285 / 430 x 280 4,0 / 3,6 MF 4002/... ...6 / ...12 471 x 321 x 120 452 x 303 434 x 285 / 430 x 280 4,3 / 3,8 MF 4008/... ...6 / ...12 471 x 321 x 158 452 x 303 434 x 285 / 430 x 280 5,5 / 4,4 MF 4003/... ...6 / ...12 471 x 321 x 200 452 x 303 434 x 285 / 430 x 280 5,8 / 4,7 MF 4004/... ...6 / ...12 471 x 321 x 300 452 x 303 434 x 285 / 430 x 280 7,0 / 5,9 MF 4005/...* ...6 / ...12 521 x 321 x 200 502 x 303 484 x 285 / 480 x 280 6,3 / 4,8 MF 4009/... ...12 651 x 471 x 158 632 x 450 610 x 430 6,9 MF 4006/... ...6 / ...12 651 x 471 x 300 632 x

450 611 x 431 / 610 x 430 11,7 / 9,0 * S
450 611 x 431 / 610 x 430 11,7 / 9,0 * Special size, therefore this basket cannot be stacked with other types.Euro seriesPart No. Mesh width Outside dimension Roller conveyor dim. Inside dimension L x B Weight MW (mm) L2 x B2 x H (mm) L1 x B1 (mm) MW6 / MW12 (mm) MW6 / MW12 (kg)MF 4101/... ...6 / ...12 408 x 308 x 108 389 x 287 371 x 269 / 367 x 267 3,6 / 3,1 MF 4109/... ...6 / ...12 408 x 308 x 158 389 x 287 371 x 269 / 367 x 267 a.A. / 3,7 MF 4102/... ...6 / ...12 408 x 308 x 200 389 x 287 371 x 269 / 367 x 267 5,2 / 4,1 MF 4103/... ...6 / ...12 408 x 308 x 300 389 x 287 371 x 269 / 367 x 267 5,8 / 5,0 MF 4107/... ...6 / ...12 408 x 308 x 400 389 x 287 371 x 269 / 367 x 267 6,8 / 6,2 MF 4104/... ...6 / ...12 608 x 408 x 108 589 x 387 571 x 369 / 567 x 367 6,2 / 5,0 MF 4105/... ...6 / ...12 608 x 408 x 200 589 x 387 571 x 369 / 567 x 367 a.A. / 6,2 MF 4108/... ...6 / ...12 608 x 408 x 300 589 x 387 571 x 369 / 567 x 367 a.A. / 7,6MF 4106/... ...6 / ...12 608 x 408 x 400 589 x 387 571 x 369 / 567 x 367 a.A. / 9,0 Part No. Mesh width Outside dimension Roller conveyor dim. Inside dimension L x B Weight MW (mm) L2 x B2 x H (mm) L1 x B1 (mm) MW6 / MW12 (mm) MW6 / MW12 (kg)MF 4201/... ...6 / ...12 396 x 396 x 130 375 x 375 359 x 357 / 355 x 355 4,9 / 3,8 MF 4202/... ...12 396 x 396 x 250 375 x

375 355 x 355
375 355 x 355 5,1 MEFO-BOX The MEFO-BOX model for heavy loads was developed speciÞ cally for cleaning and transporting large and heavy parts. The use of thicker wire rounds (4 mm diameter 12 mm. The adjustable lid is available as an accessory on the model for heavy loads. Depending on the load, the inserting bottom (mesh width 12 mm) and clamping lid Part No. Mesh width Outside dimension Roller conveyor dim. Inside dimension Weight (kg) Stacking capacity (kg) Load capacity ( MW (mm) L2 x B2 x H (mm) L1 x B1 (mm) L x B (mm)MF 4006/12-SL 12 651 x 471 x 300 632 x 450 608 x 428 14,0 200* 900* The load must be evenly arranged.We designed the lined MEFO-BOX for cleaning and transporting small parts The MEFO-BOX and the supporting lid which is included in delivery are lined For small parts in smaller batches, we recommend using the bulk material baskets. These baskets allow you to pool small volumes of different small parts to one charge (MEFO-BOX) without intermixing the different parts.Part No. Mesh width Outside dimension Roller conveyor dim. Inside dimension Weight (kg) MW (mm) L2 x B2 x H (mm) L1 x B1 (mm) L x B (mm) MF 4003/12/... ...1 / ...2 / ...3 471 x 321 x 200 452 x 303 425 x 275 8,6MF 4005/12/... ...1 / ...2 / ...3 521 x 321 x 200 502 x 303 475 x 275 9,4M

F 4006/12/... ...1 / ...2 / ...3 651 x 4
F 4006/12/... ...1 / ...2 / ...3 651 x 471 x 300 632 x 450 605 x 425 15,7MF 4007/12/... ...1 / ...2 / ...3 371 x 203 x 200 352 x 203 327 x 177 5,2 The supporting lid is inserted into the stacking frame and closes the top of the MEFO-BOX. The lid prevents light parts from ß oating upwards in immersion baths. It is mainly used Part No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4080/... ...6 / ...12 351 x 202 x 17 / 350 x 200 x 17 2,2 / 0,7 MF 4007/... MF 4081/... ...6 / ...12 451 x 303 x 17 / 451 x 301 x 17 2,7 / 1,2 MF 4001/... to MF 4004/..., MF 4008/... MF 4082/... ...6 / ...12 501 x 301 x 17 / 501 x 301 x 17 3,0 / 1,5 MF 4005/... MF 4083/... ...6 / ...12 630 x 450 x 17 / 630 x 450 x 17 4,0 / 2,5 MF 4006/..., MF 4009/...Part No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4181/... ...6 / ...12 389 x 283 x 17 / 389 x 289 x 17 1,5 / 1,0 MF 4101/... to MF 4103/..., MF 4107/..., MF 4109/... MF 4182/... ...12 587 x 387 x 17 / 587 x 387 x 17 1,4 MF 4104/... to MF 4106/..., MF 4108/... The adjustable lid is inserted in the grille of the side walls and makes it possible to close the MEFO-BOX at the Þ ll level. This means parts cannot ß oat upwards or fall out

when the MEFO-BOX is immersed, swivelle
when the MEFO-BOX is immersed, swivelled or rotated. Standard model: mesh width 6 and 12 mm for Standard and Euro series, 12 mm for Special series Model for heavy loads: mesh width 12 mm and additional reinforcementsPart No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4050/... ...6 / ...12 332 x 182 x 25 / 324 x 174 x 25 1,0 / 0,7 MF 4007/... MF 4051/... ...6 / ...12 430 x 281 x 35 / 424 x 274 x 35 1,6 / 1,4 MF 4001/... to MF 4004/..., MF 4008/... MF 4052/... ...6 / ...12 480 x 281 x 40 / 474 x 274 x 40 1,8 / 1,5 MF 4005/... MF 4053/... ...6 / ...12 606 x 427 x 40 / 604 x 424 x 40 3,7 / 3,4 MF 4006/... , MF 4009/...MEFO-BOX system componentsPart No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4151/... ...6 / ...12 369 x 267 x 35 / 362 x 262 x 35 1,4 / 1,2 MF 4101/... to MF 4103/..., MF 4107/..., MF 4109/... MF 4152/... ...6 / ...12 567 x 368 x 40 / 560 x 363 x 40 a.A. / 2,9 MF 4104/... to MF 4106/..., MF 4108...Special seriesPart No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4251/... ...6 / ...12 353 x 351 x 35 / 348 x 348 x 35 1,2 MF 4201/..., MF 4202/...Just like the MEFO-BOX for heavy loads itself, the ad

justable lid for heavy loads is of more
justable lid for heavy loads is of more rugged design through additional sThe model for heavy loads of the adjustable lid is only available in mesh width 12 mm.Part No. Mesh width Outside dimension Weight (kg) Fits Part No. MW (mm) L x B x H (mm)MF 4053/12-SL 12 604 x 424 x 40 4,0 MF 4006/12-SL With the clamping lid, you can Þ x individual parts and bulk material at the Þ ll level in MEFO-BOXes of all models with mesh wdividual parts are initially covered with an inserting bottom whereas up to 2 bulk material baskets per base area can be lockedclamping lid. If there are more than 2 baskets per base area, an additional modiÞ ed inserting bottom must be used to distributeccentric tilting levers. The clamping lid, which is made of stainless steel rounds and Teß on clamping rollers, is predominantStandard seriesPart No. Outside dimension Clamping force (N) Weight (kg) Fits Part No. L x B x H (mm)MF 4090/12 324 x 175 x 74 150 1,0 MF 4007/12 MF 4091/12 425 x 275 x 74 250 1,2 MF 4001/12 to MF 4004/12, MF 4008/12 MF 4092/12 475 x 275 x 74 300 1,5 MF 4005/12 MF 4093/12 605 x 425 x 74 500 2,5 MF 4006/12, MF 4009/12Euro seriesPart No. Outside dimension Clamping force (N) Weight (kg) Fits Part No. L x B x H (mm)MF 4191/12 363 x 263 x 74 250 1,0 MF 4101/12 to MF 4103/12, MF 4107/12, MF 4109/12MF 4192/12 5

60 x 363 x 74 500 2,0 MF 4104/12 to MF 4
60 x 363 x 74 500 2,0 MF 4104/12 to MF 4106/12, MF 4108/12 Special seriesPart No. Outside dimension Clamping force (N) Weight (kg) Fits Part No. L x B x H (mm)MF 4291/12 345 x 345 x 74 – 2,2 MF 4201/12, MF 4202/12Used as an intermediate layer when loading the MEFO-BOX with layers of delicate parts to be cleaned, the inserting bottom protects your workpieces against damage. The inserting bottom is available for all MEFO-BOX series. Part No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4060/... ...6 / ...12 332 x 182 x 10 / 325 x 175 x 10 0,7 / 0,5 MF 4007/... MF 4061/... ...6 / ...12 431 x 283 x 10 / 425 x 275 x 10 1,3 / 1,0 MF 4001/... to MF 4004/..., MF 4008/... MF 4062/... ...6 / ...12 482 x 283 x 10 / 475 x 275 x 10 1,5 / 1,2 MF 4005/... MF 4063/... ...6 / ...12 606 x 427 x 10 / 604 x 423 x 12 2,7 / a.A. MF 4006/..., MF 4009/... Part No. Mesh width Outside dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4161/... ...6 / ...12 369 x 267 x 10 / 363 x 263 x 10 a.A. / 0,9 MF 4101/... to MF 4103/..., MF4107/..., MF 4109/... MF 4162/... ...12 560 x 363 x 12 1,2 MF 4104/... to MF 4106/..., MF 4108/... MEFO-BOX system componentsPart No. Mesh width Out

side dimension L x B x H Weight (kg) Fit
side dimension L x B x H Weight (kg) Fits Part No. MW (mm) MW6 / MW12 (mm) MW6 / MW12 MF 4261/... ...12 345 x 345 x 15 1,2 MF 4201/12, MF 4202/12 xing workpieces quickly and ß exiblyThe compartment rods enable quick and easy creation of compartments in the MEFO-BOX, adapted to the size and geometry of your workpieces. This is usually necessary when cleaning small batches of parts with customised geometries. Compartment rods can be used with adjustable or clamping lids. They are available in - Compartment rods with (part no. MF 4 É - Compartment rods with (part no. MF 4 É - Compartment rods with (part no. MF 4 É If necessary, the compartment rods can be coated.Part No. Position in Length Diameter Fits Part No. MEFO-BOX L (mm) d (mm)MF 4041... crossways 312 10 MF 4001/12 to MF 4005/12, MF 4008/12MF 4042... lengthways / 462 10 MF 4001/12 to MF 4004/12, MF 4008/12 lengthways as well as crossways MF 4006/12, MF 4009/12 crosswaysMF 4043... lengthways 512 10 MF 4005/12 MF 4044... lengthways 642 10 MF 4006/12, MF 4009/12Part No. Position in Length Diameter Fits Part No. MEFO-BOX L (mm) d (mm)MF 4141... crossways 282 10 MF 4101/12 to MF 4103/12, MF 4107/12, MF 4109/12 MF 4142... lengthways / 386 10 MF 4101/12 to MF 4103/12, MF 4107/12, MF 4109/12 leng

thways as well as crossways MF 4104/12
thways as well as crossways MF 4104/12 to MF 4106/12, MF 4108/12 crosswaysMF 4144... lengthways 586 10 MF 4104/12 to MF 4106/12, MF 4108/12 SG4003///2121 = high (full basket height)2 = low (half basket height)1 = full base2 = half base4 = quarter base8 = eighth baseSpecial seriesPart No. Position in Length Diameter Fits Part No. MEFO-BOX L (mm) d (mm)MF 4241... lengthways / 350 10 MF 4201/12, crossways MF 4202/12 ciently With the bulk material baskets you can transport and clean small and tiny parts particularly efÞ ciently. The baskets are available in full, half, quarter and eighth-size (based on the base area of the corresponding MEFO-BOX) in mesh widths 1, 2, 3, enables you to pool various small parts in a MEFO-BOX and then clean them cost-effectively in one charge without the risk of intermixing the parts. The baskets are inserted in the respective MEFO-BOX and securely locked with the appropriate useful height of the MEFO-BOX is reduced accordingly. Please take this into account when making your selection. We offer bulk material baskets for MEFO-BOXes with mesh width 12 mm in all series.Part No. Full-size basket Full-size basket Half-size basket Half-size basket Eighth-size basket Eighth-size basket high (mm) low (mm) high (mm) low (mm) high (mm) low (mm) SG4003/1/1/... SG4003/1/2/...

SG4003/2/1/.. SG4003/2/2/... SG4003/8/1
SG4003/2/1/.. SG4003/2/2/... SG4003/8/1/... SG4003/8/2/... Length L 424 424 210 210 105 105 Width B 274 274 274 274 120 120 Height H 126 63 126 63 126 63 * used with MEFO-BOXes MF4001/12 to MF4004/12 and MF4006/12Bulk material basket for MF 4005/12Part No. Full-size basket Full-size basket Half-size basket Half-size basket Eighth-size basket Eighth-size basket high (mm) low (mm) high (mm) low (mm) high (mm) low (mm) SG4005/1/1/... SG4005/1/2/... SG4005/2/1/.. SG4005/2/2/... SG4005/8/1/... SG4005/8/2/... Length L 474 474 235 235 115 115 Width B 274 274 274 274 120 120 Height H 126 63 126 63 126 63 Bulk material basket for MF 4007/12Part No. Full-size basket Full-size basket Half-size basket Half-size basket high (mm) low (mm) high (mm) low (mm) SG4007/1/1/... SG4007/1/2/... SG4007/2/1/.. SG4007/2/2/...Length L 325 325 160 160Width B 175 175 175 175Height H 126 63 126 63Bulk material basket for MF 4008/12Part No. Half-size basket high (mm) SG4008/2/1/... Length L 210 Width B 274 Height H 84Bulk material basket for MF 4102/12*Part No. Full-size basket Full-size basket Half-size basket Half-size basket Quarter-size Quarter-size high (mm) low (mm) high (mm) low (mm) basket high (mm) basket low (mm) SG4102/1/1/... SG4102/1/2/... SG4102/2/1/.. SG4102/2/2/... SG4102/4/1/... SG4102/4/2/.

.. Length L 362 362 262 262 175 175 Widt
.. Length L 362 362 262 262 175 175 Width B 262 262 175 175 130 130 Height H 126 63 126 63 126 63 * used with MEFO-BOXes MF 4102/12, MF 4103/12 and MF 4105/12 to MF 4109/12MEFO-BOX accessories: Washing rack Ð excellent ß ow through and accessibilityß ow through and the optimised accessibility of the bulk material baskets during parts handling. Washing racks .../WG-1 have 2 rows of holes each on the short sides and, depending on the load, are locked with an adjustable or clamping lid. Washing racks .../WG-2, which are equipped with 2 rows of holes each on the short sides and 4 rows of holes Standard seriesPart No. Outside dimension Roller conveyor dim. Inside dimension Weight (kg) L2 x B2 x H (mm) L1 x B1 (mm) L x B (mm)MF 4003/WG-1 471 x 321 x 200 452 x 303 430 x 280 4,0 MF 4006/WG-1 651 x 471 x 300 632 x 450 610 x 430 4,3 MF 4006/WG-2 651 x 471 x 300 632 x 450 610 x 430 5,8 Adapter frames are available for the Standard and Euro series. With the Standard series, MEFO-BOXes of the Euro series are adapted to the external dimensions 608 x 408 x 300 mmPart No. Outside dimension Roller conveyor dim. Weight (kg) Fits Part No. Position of MEFO-BOXes L x B x H (mm) L x B (mm)MF 4070/01 651 x 471 x 8 630 x 450 4,9 MF 4001/... 2 baskets next to each other, 3 baskets on top of each other MF 4070/02 651 x

471 x 92 630 x 450 4,9 MF 4002/... 2 bas
471 x 92 630 x 450 4,9 MF 4002/... 2 baskets next to each other, 2 baskets on top of each other MF 4070/07 670 x 471 x 116 630 x 450 5,2 MF 4007/... 3 baskets next to each other MF 4070/13 651 x 471 x 116 630 x 450 5,0 MF 4001/..., MF 4003/... MF 4001/...: 2 baskets next to each other, 2 baskets on top of each other MF 4003/...:2 baskets next to each other Euro seriesPart No. Outside dimension Roller conveyor dim. Weight (kg) Fits Part No. Position of MEFO-BOXes L x B x H (mm) L x B (mm)MF 4170/12 625 x 408 x 116 587 x 387 4,9 MF 4101/..., MF 4102/... MF 4101/...: 2 baskets next to each other, 2 baskets on top of each other MF 4102/...: 2 baskets next to each other It«s a matter of know-how.quality, price stability and adherence to delivery dates Ð small the order.METALLFORM WŠchter GmbHGewerbestr. 35 Phone +49 (0) 72 52 - 94 26 - 0Fax +49 (0) 72 52 - 94 26 - 11www.metallform.deDIN EN ISO 9001:2000 uence tability and the cleanliness of partsbasket has a major inß uence on the proÞ tability and quality of the production step parts cleaning. Factors which can be enhanced by Compared to boxes from sheet or perforated sheet, cleaning baskets made from rounds offer optimum accessibility. Thus the workpieces are ß ushed from all sides by

the cleaning me-thoroughly, it also spe
the cleaning me-thoroughly, it also speeds up the drying process, which reduces the total time required for the washing process signiÞ cantly and ensures higher throughput. Baskets made from rounds also offer signiÞ cantly better drainage, which minimises carryover of cleaning media and soiling. The advantages include shorter drying times and longer service life of the baths, which in turn results in better availability of the cleaning machine. This also has an effect on energy costs. In addition, the round material reduces the contact surfaces between the parts to be cleaned and the basket. This reduces the risk of dirt or cleaning medium sticking to the part and ensures that the work-pieces can drain fully at the contact points, which prevents stains from forming. Costly reworking Discover the differenceMetallform has been producing baskets for product transport and parts cleaning for around two decades. Our standard products and customised workpiece holders are based on comprehensive know-how and many years of experience in industrial cleaning technology and wire processing. This results in solutions that help make the parts cleaning process both safer and more efÞ cient - which in turn offers our customers genuine added value. Talk to us about your cleaning requirements and discover the differenc