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See how our magazine makes you a better woodworker Simple Sturdy Workbench From Getting See how our magazine makes you a better woodworker Simple Sturdy Workbench From Getting

See how our magazine makes you a better woodworker Simple Sturdy Workbench From Getting - PDF document

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Uploaded On 2014-11-22

See how our magazine makes you a better woodworker Simple Sturdy Workbench From Getting - PPT Presentation

The base is construction lumber 4x4s and 2x4s joined simply with long bolts and short dowels The top is two layers of MDF mediumdensity fiberboard cut from a single sheet with enough left over to make a handy shelf The only tools needed to make this ID: 15197

The base construction

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 \r\r \f \r\f\r\f\r\f \n\r\r\f\r \f\t\b\r\f\r \f\n \r \t \r\r \r\r \b\f\r\b\n\f\r\b\t \r\n\r\f\t \b\r\r \b \r \r\r \n\f \n \f\r\f\r\r \r\b \r\t\n\r \r \t\b\r\r\r\t\n\r\r\t \n \r\b\r\r\b \f \n\t\b\n \n \t\n\t\n\n \n\n\n\n\n\n\n\n\n\f\n \n \r\f \n\t\b\r \n\t\b \n\n \n­\n\t\r€‚­€€\b­\n\b€\bƒ„\r \n\t\b‚\t€‚\r€‚\r„…†‡ˆ‰\b\rŠ\n‹ƒŒ\r\n\n\n„\n\f\r\fŽ€\n\t„\n\t\n\n †‡ˆ‰Š\n‹ŒŠŽŒŠ‰Œ‘’‡““”‰’”’\r\r\r\r \r\r\t\r\r ­\r­€\r€\r\n  \n\n \r\f \f \n\t\b\n \n \t\n\t\n\n \n\n\n\n\n\n\n\n\n\f\n \n \r\f \n\t\b\r \n\t\b \n\n \n­\n\t\r€‚­€€\b­\n\b€\bƒ„\r \n\t\b‚\t€‚\r€‚\r„…†‡ˆ‰\b\rŠ\n‹ƒŒ\r\n\n\n„\n\f\r\fŽ€\n\t„\n\t\n\n\r­ \n\r\t\fŽ\n\n\r­‘ \r‚\n\nƒ\r€\t\f\r\r\n\n\n\n\t †‡ˆ‰Š\n‹ŒŠŽŒŠ‰Œ‘’‡““”‰’”’\r\r\r\r \r\r\t\r\r ­\r­€\r€\r\n  \n\n \r\f \r\f \n\t\b \b\b\f\t\b\b \r\f \n\n\t\b\n\r\f\n \n\t\b\b\n\t\b\n\r \r\r\r\n  \f ­\f€ ­\f€\f  \f‚\f ­\f€\f\bƒ  „\f\f\b\n\r \r\b  ­\f„‚\b\n\r \r\b  \r   \f\r \n\t   \t   \b \b \b\b  \n\t\t  \b\r\b \f eA Y9r5 C3tC’s L9Aer East S3.e 3s a8 area 90te8 -re.-3te. A3t2 -utt381-e.1e tre8.s 38 0as2398, 099., a8. 297e .é-9r. V3s3t a8C spe-3a6tC 0ur83ture s29p t2ere a8. C9u’66 .ill the OCteTiCl, theP OCMe the leIU fiTUtI use. 8/4 st9-5 09r t2e 6e1s a8. t2e 6e1 ra36s 90 t2e ta,6e, a8. 38. t23-5 09r t2e 6e1s a8. t2e 6e1 ra36s, a8. 38. t23-5 09r t2e stret-2ers, t2e t9p, a8. t2e ,rea.-FINE WOODWORKING C900ee Ta,6e 38 Ma291a8C BY MARIO RODRIeUcZ clegant legs are tapered on the planer and shaped by hand ,9ar. e8.s. T2e8 I -ut t2e stret-2ers a8. t2e 6e1 ra36s t9 A3.t2 a8. 6e81t2. Ea-2 6e1 starts at t2e 0699r as a s6e8.er, p938te. 099t. As 3t -urves upAar. a8. .3sappears u8.er t2e t9p, t2e e.1e 90 t2e 6e1 06atte8s 9ut t9 a s799t2, r9,ust -urve. Use a te7p6ate t9 .raA t2e 6e1srBe138 A9r5 98 t2e 6e1s ,C 7a5381 a te7p6ate t2at 7at-2es t2e -urve 90 t2e 6e1 A2e8 v3eAe. 0r97 t2e s3.e (see .raA381, p. 68) Rat2er t2a8 .raA t2e e8t3re 9uts3.e ar- 90 t2e 6e1 98 t2e te7p6ate, 6eave a 63tt6e eBtra A99. 38 t2e 09r7 90 a R29r8” at t2e t9p 90 ea-2 6e1. T23s 29r8 A366 pr9v3.e a para66e6 sur0a-e s9 t2at 6ater, A2e8 3t’s t37e t9 -6a7p t2e 6e1 a8. t2e 6e1-ra36 asse7,63es, C9u -a8 app6C p6e8tC 90 -6a7p381 pressure t9 e8sure a t312t S938t. T2e 29r8s A366 ,e -ut 900 a0ter t2e 6e1s 2ave F9r ea-2 6e1, C9u 8ee. st9-5 t2at’s 1 38. t23-5 ,C 6 38. A3.e ,C 16 38. 6981. At 6east 98e 90 t2e -9r8ers 7ust ,e square. P6a-e t2e te7p6ate 98 t2e st9-5, ta5381 -are t9 a6318 t2e t9p a8. t2e 38s3.e e.1es A3t2 a square -9r8er 98 t2e st9-5. Tra-e t2e 9ut638e A3t2 a pe8-36, t2e8 -ut 3t 9ut 98 a ,a8.saA, staC381 Sust s6312t6C 98 t2e I -ut t2e 6e1 79rt3ses ,e09re t2e te898s. T2at AaC, 30 t2e 79r-t3ses e8. up 9vers3De 9r u8.ers3De, t2e te898s -a8 ,e a.Suste. as 8ee.e. 09r a s8u1 03t. LaC 9ut t2e 79rt3ses A3t2 a 7ar5381 1au1e, p9s3t398381 t2e7 eBa-t6C 98 -e8ter. T2e 79rt3ses -a8 ,e -ut JANUARY/FEBRUARY 2006 Slot for tabletop clipTabletop clipTop, in. thick by 27 in. wide by 36 in. long (not including breadboard ends)Stretcher, in. thick by 3 in. wide by 3S in. long (includes dovetails)Leg, 1 in. thick at top, tapers to 1 in. at bottomLeg rail, 1 in. thick by in. wide by 16 in. long (includes tenons)Breadboard end, in. thick by 3 in. wide by 27 in. longfaunch tenon, 2 in. thick by 2 S in. wide by 1 in. long (with -in.-deep by -in.-long haunch cutout)Sliding dovetail, in. wide by 16 in. longSpline, in. thick by in. wide Shape leg to a fair curve.Stretcher cutout, 2 in. deep by 2 in. long, with 1-in. radius C900ee Ta,6e 38 Ma291a8C 1-in.-wide contrasting wood on spline enderoove, in. deep by in. wideMortise in leg hOIlcRY FOR A STURDY TABLc FINE WOODWORKING eas36C e89u12 A3t2 a .r366 a8. -23se6. But I’7 09rtu8ate t9 2ave a 79rt3ser, s9 I 377e.3ate6C put 3t t9 199. use. T9 7a5e t2e 79rt3ses at t2e r312t a816e, I rest t2e 29r8s 98 a ,69-5 98 t2e Taper t2e 6e1rT2e 6e1 taper 3s 8eBt. Ea-2 taper starts at a p938t 3 38. ,e69A t2e t9p a8. eBte8.s t9 t2e ,9tt97 90 t2e 6e1. At t2e start381 p938t, t2e 6e1 2as t2e 0u66 1 38. A3.t2; t2e8 3t tapers 38. 98 ea-2 s3.e t9 pr9.u-e a t23-58ess 90 1 38. at t2e ,9tt97. I use a t23-58ess p6a8er a8. a -9up6e 90 s37p6e S31s t9 -reate t2e tapers (see .raA381s, p. 69). Ea-2 S31 3s a re-ta81u6ar ,ase p3e-e 7a.e 90 -38.-t23-5 p6CA99.. T2e 6e1 ,6a85 3s p6a-e. 98 t2e ,ase, r9u126C perpe8.3-u6ar t9 t2e p6a8er -utter2ea.. T2e8 a 0eA A99. ,69-5s are ,utte. up t9 t2e ,6a85 t9 296. 3t 38 p9s3t398 as 3t trave6s t2r9u12 t2e p6a8er. T2e 03rst S31 2as a spa-er t2at ra3ses t2e e8. 38. a,9ve t2e ,ase. T2e se-98. S31, A23-2 3s a 73rr9r 37a1e 90 t2e 03rst, 2as a spa-er t2at ra3ses t2e 9pp9s3te 0a-e 90 t2e 6e1 a t9ta6 90 38. I0 C9u’. rat2er 89t 7a5e t2e S31s 9r use a p6a8er 09r t2e tapers, C9u -a8 s-r3,e t2e tapers a6981 t2e e.1e 90 ea-2 6e1 a8. t2e8 use a ,a8.saA t9 tr37 aAaC 79st 90 t2e Aaste. A -9up6e 90 6e81t2s 90 7as5381 tape A9r5 Sust 038e as stra312te.1es t2at eas36C -9809r7 t9 t2e -urve 90 t2e 6e1. A0ter ,a8.saA381, -97p6ete t2e taper ,C Tfc OtcRALL PROFILc Use a template to trace the shape of the leg (including a temporary horn), then bandsaw the profile and cut the leg mortises. Setting a photocopier to 200D will produce a full-size copy of the leg. Leg (blank), in. thick by 6 in. wide by 15 in. longShape leg for a fair curve.Waste block or hornCut leg profile from the blank, leaving the waste block (or horn) for a clamping point. Do UoOe UhCRiPI DefoTe CUUeODly Use a template to trace the leg profile. Duplicating the legs is much more uniform with a template. Mortise3 in. in.1 in.15 in. FROlT tIcWSIDc tIcW in. in. in. in. Assemble the leg frames. Cut the dove tail grooves in the leg rails, then join the leg rails to the legs (above). The horns prove handy here, as they provide purchase for the clamp jaws. Trim the horns after the glue dries (left). JANUARY/FEBRUARY 2006us381 a 2a8.p6a8e t9 s799t2 t2e s3.es 90 ea-2 6e1 r312t up t9 .CMe the leI TCilU CPF CUUeODle the leIUW3t2 t2e 6e1 tapers -97p6ete., A9r5 98 t2e tA9 6e1 ra36s. Ea-2 98e 8ee.s te898s 98 ,9t2 e8.s a8. a pa3r 90 .9veta36 79rt3ses 98 t2e 38s3.e 0a-e. A 2au8-2e. te898 3s a 199. -293-e. T2e 2au8-2 pr9 v3.es a..e. 16ue sur0a-e A3t29ut Aea5e8381 t2e t9ps 90 t2e 6e1s.Use a 7ar5381 1au1e t9 6aC 9ut t2e te898 t23-58ess. T2e8, A3t2 a ta,6esaA a8. 73ter 1au1e, 7a5e a -ut a6981 ,9t2 s3.es a8. t2e ,9tt97 e.1e t9 -reate t2e s29u6.ers. A0ter t2at, use t2e ta,6esaA t9 7a5e t2e 03rst 2au8-2 -ut. F9669A381 t2e 6aC9ut 638es, -ut t2e -2ee5s a 63tt6e 0at 98 t2e ,a8.saA. Ma5e tA9 79re -uts 98 t2e ,a8.saA, 98e t9 -97p6ete t2e 2au8-2 a8. 98e t9 tr37 t2e te898 t9 A3.t2. F38a66C, use a 038e rasp 9r s29u6.er p6a8e t9 t238 t2e -2ee5s as 8ee.e. 09r a per0e-t 03t 38 t2e 7at381 6e1 79rt3se. T2e .9veta36 79rt3ses 09r t2e 6e1 ra36s are -ut A3t2 a r9uter a8. -38., 7x r9uter ,3t. I st9p t2e .9veta36 79rt3ses 38. s29rt 90 t2e ,9tt97 e.1e 90 t2e ra36. A pe8-36 7ar5 98 t2e r9uter ta,6e Ea-2 6e1 0ra7e 3s 7a.e up 90 tA9 6e1s a8. a 6e1 ra36. W3t2 t2e 29r8s st366 atta-2e. t9 t2e 6e1s, C9u s29u6. ,e a,6e t9 Plywood basePlace small wedges under the bottom portion of the leg.Screw blocks to plywood base to hold the leg in position. FIRST SIDcScCOlD SIDc in. in. Taper the legs. A thickness planer and two jigs are used to taper the sides of the legs (left). With a leg in one of the jigs, taper the first side by elevating the bottom end of the leg in. Then, transfer the leg to the second jig and taper the second side by raising the leg in. Taper in leg Leave 3 in. flat at top of leg. ScWlRt CPF UOooth the leIU Fair the leg curves and mark the centerline. The bandsaw leaves the legs with a rough surface, so Rodriguez starts the shaping process by smoothing the front of each leg and marking a centerline (above) with a strip of tape serving as a flexible straightedge. FINE WOODWORKING Profile gauges. Make the simple gauges from thin plywood, and number them.TRACi YOUR PROeRcSS WITf PROFILc eAUecSLike the hull of a schooner, the cross-sectional profile of the leg changes along its length, so it helps to make a few gauges (photocopy the sketches at right at 100D to make patterns) that can be used to check progress. cDec tIcW LegCenterline in. in.16ue up ea-2 0ra7e A3t2 a -9up6e 90 -6a7ps. Be09re 16u381, t29u12, 13ve t2e u8.ers3.e 90 t2e 6e1s a8. t2e ra36s a t29r9u12 sa8.381. A0ter 16u381 up, -2e-5 t2e 06at8ess 90 t2e 0ra7es A3t2 a stra312te.1e. C6ea8 up eB-ess 16ue A3t2 a .a7p ra1, t2e8 set t2e eoY fiPiUh UhCRiPI the leIUA0ter re79v381 t2e -6a7ps, retur8 t9 t2e ,a8.saA t9 -ut aAaC t2e 29r8s. N9A 3t’s t37e t9 0383s2 s-u6pt381 t2e 6e1s. T2ere are tA9 9,Se-t3ves at t23s p938t: T2e 03rst 3s t9 s2ape t2e 9ut638e t9 a s799t2 ar- A3t2 89 ,63ps, .epress398s, 9r 06at sp9ts. T2e se-98. 3s t9 s2ape t2e -2a81381 pr9036e 90 t2e 6e1. I use a sp95es2ave t9 s2ape t2e ar- 90 t2e 6e1 38t9 a s799t2 -urve. A.Sust t2e sp95es2ave t9 pr9.u-e t23-5 -ur6s 09r t2e 2eav3-est -uts, t2e8 rea.Sust t2e ,6a.e 09r 038e, 19ssa7er s2av381s as t2e -urve ,e-97es 79re re038e.. A 73-r9p6a8e (98e 90 t29se sta38-6ess-stee6 -2eese-1rater-tCpe -utters) -a8 ,e 2e6p0u6 2ere. It -a8 ,e eas3er t9 use 38 s3tuat398s A2ere t2e 1ra38 -98sta8t6C -2a81es. W3t2 t2e ar- 90 t2e -urve 1e8era66C s799t2, I use a p3e-e 90 tape as a 06eB3,6e ru6e t9 7ar5 a 638e .9A8 t2e -e8ter a8. esta,63s2 t2e -rease. F9r t2e -rease t9 rea66C sta8. 9ut, -ut aAaC 7ater3a6 Sust 0at a8. 7a5381 t2e -rease 6995 s90t.T9 1au1e pr91ress, 3t 2e6ps t9 7a5e a ser3es 90 se-t398 te7p6ates t9 03t a1a38st t2e A9r5 as C9u s2ape t2e 6e1s. W9r5 aAaC 0r97 t2e s-r3,e. 638e a8. t2e R58ee,” 38 t2e .3re-t398 90 t2e 1ra38, a6AaCs -are0u6 t9 6eave a s799t2 sur0a-e A3t2 -r3sp -9r8ers. O8-e 79st 90 t2e 7ater3a6 2as ,ee8 re79ve. A3t2 a sp95es2ave, a A99. rasp 3s per0e-t 09r a.Sust381 t2e pr9036e a8. s2ap381 t2e raD9r-s2arp -rease 38 t2e 0r98t e.1e 90 t2e 6e1. T2e 6981er t2e rasp, t2e eas3er 3t A366 ,e t9 F9r t2e 038a6 s2ap381 a8. s799t2381, a 06at -ar. s-raper 3s 38.3spe8sa,6e. I re1r9u8. t2e e.1e 90 7C s-raper t9 a su,t6e -98-ave -urve t9 ,etter F38a66C, use 100-1r3t sa8.paper t9 re79ve t996 7ar5s, 0383s2 900 t2e -rease, a8. -97p6ete t2e s2ap381 90 t2e 6e1s. I 038. 100-1r3t -9arse e89u12 t9 re79ve 7ater3a6 a8. 7a5e su,t6e -2a81es 38 t2e s2ape, ,ut 89t s9 -9arse t2at 3t ta5es 29urs 90 re7e.3a6 sa8. 381 t9 re79ve 6e0t9ver s-rat-2es. Dur381 t23s sta1e, I 90te8 Aet t2e 6e1 A3t2 .e8ature. a6-9296 t9 23126312t a8C tear9ut, t996 7ar5s, 9r r9u12 sp9ts t2at 8ee. t9 ,e re79ve. ,e09re pr91ress381 t9 a .CMe the UtTetcheTUT2e tA9 stret-2ers -988e-t t2e 6e1 0ra7es, 09r7381 t2e ,ase 90 t2e ta,6e. T2e stret-2ers a6s9 pr9v3.e a 7ea8s t9 atta-2 t2e ta,6et9p I put 7C r9uter ta,6e t9 use a1a38, t23s t37e -utt381 t2e .9veta36s 98 t2e stret-2er e8.s. T2ere’s 89 8ee. t9 .9 a8Ct2381 A3t2 t2e ,3t; 3t re7a38s at t2e sa7e 2e312t 09r t23s -ut. T23s t37e, t29u12, use a8 L-s2ape. 0e8-e -6a7pe. t9 t2e ta,6e t9 supp9rt t2e stret-2er. A 89t-2 38 t2e 0e8-e a669As C9u t9 ,urC t2e ,3t. I8 a..3t398, I use a se-98.arC 0e8-e t9 preve8t t2e p3e-e 0r97 t3pp381 0r97 0r98t t9 ,a-5. Ma5e a 0eA tr3a6 -uts u8t36 t2e 03t 3s per0e-t.Us381 a rasp, r9u8. 9ver t2e ,9tt97 e.1e 90 t2e 89t-2 s9 t2at T2e t9p e.1e 90 ea-2 stret-2er 3s -ut aAaC at t2e e8.s, pr9.u-381 t2e e00e-t 90 a ta,6et9p t2at 069ats a,9ve t2e 6e1 0ra7es. Be138 ,C 7ar5381 9ut t2e 69-at398 90 t2e -ut9ut t2at -reates t2e 8arr9Ae. JANUARY/FEBRUARY 2006 Start shaping the legs. Using a spokeshave, start profiling the leg (1). With the gauges in hand, periodically check the progress of the profile along the front edge of each leg (2). After the spoke shave has done much of the heavy lifting, a rasp is perfect for further smoothing the leg surfaces. Sand the leg with a block to get a smooth surface without rounding the center crease (3). tisit our Web site to see the author shape the curved leg on his coffee table. FiPe8ooFYoTMiPIzcoO e8.. Cut 3t 9ut 98 t2e ,a8.saA, staC381 Sust 98 t2e Aaste s3.e 90 t2e 638e. Use a .ru7 sa8.er, t2e8 a s-raper t9 s799t2 t2e saA8 e.1e t9 t2e 638e. A0ter t2e 6e1 0ra7es 2ave ,ee8 sa8.e., app6C 16ue t9 t2e stret-2-er .9veta36s a8. t2e .9veta36 79rt3ses 98 t2e 6e1 ra36s. T2e8, asse7,6e t2e stret-2ers a8. t2e 6e1 0ra7es, a..381 a -9up6e 90 ,ar -6a7ps t9 7a5e sure everCt2381 staCs 38 p6a-e u8t36 t2e 16ue Us381 t2e r9uter a8. a -38.-A3.e s69t--utt381 ,3t, -ut 09ur s29rt 1r99ves 38 ea-2 6e1 ra36. Ma5e t2e7 Sust 6981 e89u12 t9 a--ept s7a66, 7eta6 ta,6et9p -63ps 98 t2e 38s3.e sur0a-e 90 t2e ra36s.(lWe WR the toR CPF CFF the DTeCFDoCTF ePFUA0ter r3pp381 t2e ,9ar.s 09r t2e t9p t9 8ear6C equa6 A3.t2, a8. -r9ss-utt381 ea-2 98e a 63tt6e 98 t2e 6981 s3.e, I S938 t2e7 A3t2 ,3s-u3ts. O8-e .rC, I use a -r9ss-ut s6e. t9 square t2e e8.s 90 t2e Brea.,9ar. e8.s 13ve t2e ta,6e a -6ea8 6995 a8. 2e6p t9 5eep t2e t9p 06at. T2e eas3est AaC t9 79u8t t2e ,rea.,9ar. e8.s 3s t9 use a r9uter A3t2 a -38. s69t--utt381 ,3t a8. -ut a 1r99ve 98 t2e 38s3.e e.1e 90 ea-2 ,rea.,9ar. a8. 98 t2e e8.s 90 t2e t9p. A s963.-A99. sp638e 19es 38 t2e 1r99ves. T2e t9p 7ust ,e a,6e t9 eBpa8. a8. -98tra-t A3t2 seas98a6 -2a81es 38 2u73.3tC. T9 a--9779.ate t23s 79ve7e8t, I 16ue t2e sp638e t9 t2e t9p a6981 3ts e8t3re A3.t2. O8 t2e ,rea.,9ar. e8., I app6C t2e 16ue at t2e 73.p938t 09r a,9ut Cut a dovetail on the stretcher ends. The same router bit used earlier to cut dovetail grooves in the leg rails, set to the same height, cuts the dove-tail on each end of the stretchers (top). Aim for a smooth, sliding fit. A rasp then shapes one end of the dovetail (right) to fit the stopped dovetail groove in the leg rail.Install the stretchers. Once glue is applied to the mating surfaces, slip the stretcher dove-tails into the leg-rail mortises. Add clamps to the assembly. A pair of clamps spanning the stretchers helps ensure a tight joint. .CMe the UtTetcheTU CPF CUUeODle the DCUe 12 38. T23s 3s su003-3e8t t9 5eep t2e t9p 06at a8. str981, Cet a669As 3t t9 79ve A3t29ut -ra-5381. I use -38.-t23-5 7a291a8C st9-5 09r t2e sp638e, ,ut a8C 2ar.A99. A366 A9r5. 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A0ter sa8.381 a66 sur0a-es A3t2 220-1r3t paper, ,rus2 98 tA9 -9ats A3t238 a -9up6e 90 29urs a8. a669A t2e ta,6e t9 .rC 09r 24 29urs. T2e8 sa8. A3t2 220-1r3t sa8.paper. T2e resu6t 3s a -asua6 9pe8-p9re sur0a-e t2at’s easC t9 7a38ta38. A..381 79re -9ats a8. Aet sa8.381 A3t2 Water69B pr9.u-es a s799t2er, 2312-169ss 0383s2. E3t2er appr9a-2 13ves 1reat resu6ts. T2e 8eBt step 3s t9 A3pe 98 a 6312t -9at 90 Water69B A3t2 a ra1 t9 ,r312te8 a8. eve8 9ut t2e 0383s2. As a 038a6 step, app6C a -9at 90 paste AaB a8. ,u00 a66 t2e sur0a-es t9 a s90t 6uster. .CTio 3oFTiIWez iU C coPtTiDWtiPI eFitoTz An easy technique for breadboard ends. A long mahoga-ny spline (above), capped on each end with a short piece of walnut, is glued into a groove on each end of the top. On the breadboard-end groove, apply glue on only about 12 in. at the midpoint. A couple of pipe clamps (right) apply pressure to the joint connecting the top and breadboard ends. Mount the top and apply the finish. After attaching the top to the base, finish the table. A few coats of Waterlox Original, followed by a coat of paste wax, complete the project. JANUARY/FEBRUARY 2006 AFF DTeCFDoCTF ePFU CPF CttCch the toR