November 34 2014 MORFI MOLDS Ltd in a snapshot Founded in 2008 Manufactures injection molds and high precision machine parts Situated in 1200 sqm at Kalyvia Attica Greece Annual turnover of 16 million Euros ID: 815194
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Slide1
MORFI MOLDS Ltd.
CERN – GREEK INDUSTRY DAYNovember 3-4, 2014
Slide2MORFI MOLDS Ltd. in a snapshot ...
Founded in 2008
Manufactures injection molds and high precision machine parts
Situated in 1200
sqm
at
Kalyvia
, Attica, Greece
Annual turnover of 1.6 million Euros
Turnover constantly rising since
2008
25 full-time employees
Operates under ISO 9001/2008
Slide3MORFI MOLDS Ltd.
Design department features …
Specialised
staff comprising 2
MEng
Mechanical Engineers and 2 experienced designers
1 CAD/CAM workstation equipped with NX7 Unigraphics
2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.0
3 workstations running ANSYS
Multiphysics
for FEA
1 workstation running
Geomagic
for inverse engineering and surface mapping applications
Slide4MORFI MOLDS Ltd.
CNC machine shop features...
2
Mazak
machining
centres
(4-axis)
2 HAAS machining
centres
(3-axis)
2
Mazak
turning
centres
Slide5MORFI MOLDS Ltd.
Conventional machine shop features...
2 Lathes
3 Milling machines
2 Surface grinding machines
2 Drilling machines
1 EDM machine
1 Sand-blasting machine
Slide6MORFI MOLDS Ltd.
Quality control department features …
Specialised
staff comprising 1 Mechanical Engineer
A temperature / humidity controlled room
1 TESA
MicroHite
CMM machine
A complete collection of
calipers,inside
/outside micrometers, height gauges, thread gauges etc.
Slide7Over its six years of operation MORFI MOLDS Ltd. has produced among other things …
Slide8Close tolerances and intricate shapes on
aluminium
Slide9On
percipitation
hardened stainless steel
Slide10On 316 mild stainless steel
Slide11On hardened tool steel (up to 62 HRC)
Slide12On copper (OFC)
Slide13On copper for EDM electrodes
Slide14On exotic materials such as beryllium bronze
Slide15In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the Machine Design Lab. of the NTUA …
Slide16… enhancing further its dimensional accuracy capabilities through:
Use of a KISTLER dynamometer to calibrate tool loads on the workpiece
Use special in-house developed routines on ANSYS
Multiphysics
to predict and
optimise
the rigidity of the tool-work-fixer system
Optimise
tool selection, geometry and cutting conditions
Measure the resulting shape and individual features of the workpiece on the spot by the FARO-Arm portable CMM system
Slide17Measuring machining tolerances on the spot
Slide18… yields supreme versatility, production enhancement and cost savings
Slide19On a ±1μ
m over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm
Slide20Satisfied clients of the company include:
THALES
BIC
Colgate
Intracom
Theon
Sensors
Rheinmetall
Bayer
Castrol
BP
Johnson & Johnson
SHELL
Castrol
P&G
Unilever
Slide21Thank you for your attention