Technische nderungen vorbehaltenCopyright 2004 WIWA Wilhelm Wagner Gmb - PDF document

1 Technische €nderungen vorbehaltenCopyrig
Technische €nderungen vorbehaltenCopyright 2004 WIWA Wilhelm Wagner GmbH & Co. KG á DTP-Bearbeitung: Leineweber W&V Name Company Street Postal Code / City Phone Fax I am interested in WIWA products. I request:Information on the equipment marked at the left.Your complete catalogue.An appointment for a personal consulation.Information on equipment suited for my application(s): We would be pleased to provide you with a detailed offercovering all standard equipment, as well as related accessories. The airless high-pressurepumps of the PROFESSIONALseries are ideally suited foruse in paint circulationsystems.Sets new standards forefficient operation:Superior performance under difficult operatingeven higher performancevery simple to assembleWIWA Ð High-Performance AirlessPaint Spraying Equipment:The new WIWA series forheavy corrosion protection,offering a wide-rangingprogram for all industrialcoating processes.*per double-stroke in ccm(cubic-inch)N = non-stainlessR = corrosion resistent For high-viscosity PressureRatio Model 71:1 138 (8.42) 64:1 153 (9.34) 53:1 138 (8.42) 48:1 153 (9.34) For medium- and Low-viscosity PressureRatio Model 42:1 ) 38042N/R 32:1 306 (18.67) 44032N/R 32:1 235 (16.34) 38032N/R 26:1 138 (8.42) 24026N/R 24:1 306 (18.67) 44024N/R 23:1 153 (9.34) 28023N/R with cart lift (at the left) with wall-mount (above) Due to the optimized relation-ship between pressure andoutput, increases in coverageperformance present no prob-Simplified cleaning and

2 main-tenance bring significant timeand c
main-tenance bring significant timeand cost savings.The newWIWA PROFESSIONALseries best proves its strengths undersevere operating conditions.WIWA has made a name foritself world-wide with high-quality and robust pumps forevery application.With the new PROFESSIONALseries, WIWA has set newstandards for airless paintspraying equipment.Primary areas of applicationare those requiring largesurface coverage and solvent-free coatings, such as in theoffshore and shipbuildingindustries, structural andcorrosion protection, soundinsulation, fire protection,paint circulation systems andcoating lines.WIWA Airless Paint SprayingEquipment of the PROFESSIONALseries applies each coat withconsistent thickness. This isaccomplished through a rapidswitch-over of the air motor,which practically eliminatespulsation.The large surface coverage providedby WIWA PROFESSIONAL pumpsmeets the high demands of theshipbuilding industry. High-pressureratios avoid pressure loss overlonger distances.Value is a question of all-roundquality. The answer is PROFESSIONAL.Higher operational safety andminimal wear are achievedthrough the mounting tech-niques used for the pumpcomponents.WIWA PROFESSIONAL SeriesAirless Paint Spraying Equip-ment regularly proves its valuein rough daily operatingconditions.Assurance for this is the ratedperformance, the easy ser-vicing and the world renowneddurability.Agitator and suction systems are set exactly according to theindividual requirements.The fluid heater qu

3 ickly andsimply heats the material to be
ickly andsimply heats the material to besprayed.

 Corrosion protection of offshorestructures requires robust technol-ogy.High performance and managabili-ty are demanded in the steelconstruction industry.In industrial coating lines andspecial applications, WIWAPROFESSIONAL equipment provesitsÔ strength as a supply pump forjobs requiring several guns. pressure ratiosThey are especially suited forhigh-viscosity, low- or sol-vent-free materials having ahigh concentration of solids.Optimal for larger tip sizes,greater hose lengths andhigher spraying pressures.Considerable pressure reserves,even at low pressures or atemporary loss of pressure inthe air supply, are maintained.WIWA PROFESSIONAL Ð the airless paint sprayingequipment with new factorsproviding economic effi-ciency.WIWA PROFESSIONAL High-Pressure Pumps (see separatedata sheet) are also well suit-ed for use in automatic spray-ing units, with or without pro-vision for paint circulation.more outputUsed for coarsely pigmentedor abrasive materials withlow- or medium-viscosity.This equipment is additionallysuited for especially large tipsizes and multiple sprayingguns.PerfectsurfacesHigher coverageperformanceMore service friendlyHigher operationaldurablility We recommend: for high-viscosity materials for medium- and low-viscosity materials Modell Pressure ratio 71:1 Max.free-flow output in ltr/min. (US gallon/min.) 24.0 (6.3) (7.4) Output per cycle in ccm (cubic-inch) L

4 arge surface ¥ Ship coatings ¥ Steel and
arge surface ¥ Ship coatings ¥ Steel and hall construction ¥ Rail car construction ¥ Paint and lacquer shop ¥ Offshore-industry Industrial coatings ¥ Structural and corrosion protection ¥ Insulation Fire retarding ¡ Supply pumps Ð Material to be sprayed: Abrasive materials* ¡ Flame protection materials Ð Glasflake Insulation and high-built materials ¡ Antifouling Cold Bitumen ¥ Low solvent and solvent-free paints ¥ Materials with short fibers ¥ Sprayable paints and lacquers ¥ Two component and tar/epoxy paints** ¥ unsuitable* with low-to medium-viscosity, such as: zinc primer, micaceous iron oxide and solvent-based zinc silicate** high viscosity and coarsely pigmentedPROFESSIONAL Pump Applications 
 
The art of simplicityrealized in perfection: WIWA PROFESSIONALSeries ÐHigh-PerformancePaint Spraying Equipment.The impressive relationshipbetween pressure ratio andoutput is the result of rigor-The simplest isthe most diffcult.The simplest solution is thebest. However, the search for"simple genius" is difficult. Itseparates the men from theboys, the original from thecopy.Original WIWA PROFESSIONALSeries Paint Spraying Equip-ment fulfills the highestrequirements to attain simplic-ity. This is based on the spe-cial know-how of our develop-ment and production teams,selected, high-quality rawmaterials and our own produc-tion technology with the high-est standards of perfection.Less results in more.Less pump components allowfor quicker assembly

5 and disassembly during mainte-nance or s
and disassembly during mainte-nance or servicing. Less pumpcomponents reduce wear andtear and ensure savings onrepairs.The adaptation of the pressureratio or the output to diffe-rent rating requirements ispossible by exchanging asmall number of components,which saves additional invest-ment.WIWA PROFESSIONAL SeriesAirless Paint Spraying Equip-ment Ð progressive technologyincluded.Special threaded fittings makeassembly and disassembly of thepump housing simple and precise.Easy adaptation of the pressureratio by exchanging the pistonplate and cylinder.The maintenance unit is installedon the equipment.Perfect:The high pressure filter with theimproved flush system.Double-action pump withlong strokes and securedpackings.Maintenance free,low-noise air motor.Thorough rinsing throughan innovative flush system.A closed lubricationchamber separates the airmotor and fluid pump. Thelubricant prevents paintfrom crusting onto thepiston rod and protectsthe packings.Easy processing of highviscous materials due tolarge valve and fluidpassages.Little wear and tear andlow maintenance costs dueto self-regulating packings.Above average durabilitydue to hard-chromeddouble pistons, tungstencarbide valve plates andcorrosion resistant valveballs.A double filter systemhelps prevent down-time.An integrated air mainte-nance unit prevents icingof the air motor.Capable of providing simul-taneous feed to severalspraying guns.Environmental friendly, asnoise pollution is kept toa minimum du

6 e to theoptimized control systemand the
e to theoptimized control systemand the large muffler.  Design Features of thePROFESSIONAL SeriesEasy assembly and disas-sembly due to the smallamount of individualcomponents.The toggles are highlyvisible and, therefore, easyto set into place.Pulsation is hardly notice-able due to the pistonÕsextreme change-overspeed.Variable performanceratings possible throughchanging the diameter ofthe air motor's piston. Maintenance free, low-noise air motorEasy servicing due to thesmall number of individualFlexible adaptation fordifferent performancerequirementsPulsation is hardly notice-able due to the pistonÕsextreme change-over speedHighest performanceregarding output andoperation pressureLess wear and tear dueto spring supported, self-regulating packings.to easy assembly.Quick assembly and disas-sembly due to swivel nutsand special threaded fit-tings.When disassembling thepump, the parts separateautomatically.Sealing rings placed beforethe threads prevent themfrom clogging and facili-tate disassembly.Precision guiding ensuressimple and exact align-ment of the components,as well as less wear andtear.Less pressure loss due tolarge bores and extra largefluid passages.Better rinsing due to largefluid passages and shortpacking retention springs.Variable output and pres-sure ratios are possiblethrough exchanging pistonrod and packings.  For each area of application WIWA offers a large range ofequipment to fill all your individual requirements.Whether working in the o

7 ffshore industry, in ship building orin
ffshore industry, in ship building orin the heavy corrosion protection industry Ð with WIWAPROFESSIONAL Series Airless Paint Spraying Units you arealways perfectly equipped. Especially under difficult working conditions, it is importantto have reliable, high performance paint spraying equipment.This chart provides you an overview of the performance dataand available versions.
 

for different paint container sizesand viscosites.Suction filter and suction sievefor different pigmentsizes.Mounting kit Ð Agitatorfor continuous agitation of mate-rials containing zinc and otherfast settling extenders.Pump with cartSuction Technology Technical Data: PROFESSIONALPumps for High-Viscosity Coating Material Model Max. free-flow output in ltr/min. (US gallon/min.) Pressure ratio 71:1 Output per cycle in ccm (cubic-inch) Max. input air in bar (psi) Max. operating pressure in bar (psi) Piston diameter of air motor in mm (inch) Piston stroke of air motor in mm (inch) Version Pump with cart and maintenance unit (compact)order no. 0639061 order no. 0639105 Pump with cart lift and maintenance unit (compact)order no. 0640057 Pump with wall bracket a. maintenance unit order no. 0639062 Accessory set No. 5 for a complete ready-to-spray unitorder no. 0621676 Consisting of: WIWA Airless Gun 500 D (with Swivel), Fluid Hose NW 6 (600 bar, 1/4Ò, 15 m), Accessory set No. 7 for a complete ready-to-spray unitorder no. 0621935 (for Hot Spray Units in N- or R-Versio

8 n), consisting of: WIWA Airless Gun 500
n), consisting of: WIWA Airless Gun 500 F (with Swivel), 2x Fluid manifold 3 x 1/4Ò, Standard Tip 40¡- 0,53 mm Accessory set No. 12 for a complete ready-to-spray unitorder no. 0640932 consisting of: WIWA Airless Gun 500 F, Fluid Hose NW 10 (500 bar, 3/8Ò, 15 m), Fluid Hose NW 6 600 bar = 8700 psi, 500 bar = 7250 psi, 410 bar = 5945 psi/15 m = 50 ft., 7.5 m = 25 ft., 1 m = 3 ft. 

 
Mounting kit for hot sprayThrough heating of extremelyviscous coating materials, muchbetter results can be achieved andadditional solvents saved.The WIWA fluid heater is ideallysuited for the use of pumps withhigh pressure ratios.Different accessory sets are available for ready-to-sprayversions.Pump with cart liftPump with wall-bracketSpraying TechnologyHigh surface coverage efficiencyEconomic due to high durabilityEffective due to the flexibleadaptation for differentperformance requirements,even after purchaseperformance at low costDetailed information on the PROFESSIONAL Series you will find in thefollowing data sheets:Airless High Pressurepump mountingcomplementary systemsfilter, sievesspare partsPaint Spraying Equipmentcomplementary systemsfilter, sievesspare partsAvailable versions:N = non-stainless, R = corrosion resistant PROFESSIONALPumps for Medium-and Low-Viscosity Material 44032 44,0 (11.6) 32:1 306 (18.67) N rsible REV-GUARD Hose NW 6 (410 bar, 7,5m), 1 x Fluid Hose NW 4 (410 bar, 1,0 m), (600 bar, 1/4Ò, 7,5 m) Reversible REV-GUARDwith Tip