Zapi FC2086 Status Codes - PDF document

Zapi FC2086 Status CodesoperateDash dis
Zapi FC2086 Status CodesoperateDash display, controller LED, and truck inoperativeS• B+ and/or B missing at controller.rDisconnect wires 2D and 12 from leads to battery charger.Dash DisplayController LEDHandset or PCCONDITIONNo LEDs or LCDs illuminatedLED OFF No error codes presentDash display and/or controller LED inoperative.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev A• Defective LED.Disconnect LED and connect handset. If handsetDash DisplayController LEDHandset or PCCONDITIONNo LEDs or LCDs illuminatedLED OFF NO COMMUNICATIONDash display and/or controller LED inoperative.TRUCK RESPONSES• Defective controller.Dash DisplayController LEDHandset or PCCONDITIONNo AlarmLED OFF - No FlashesINCOR

RECT STARTImproper startup sequence by o
RECT STARTImproper startup sequence by operator.TRUCK RESPONSES• Throttle or hydraulic function selected at key ON.Dash DisplayController LEDHandset or PCCONDITIONAL66Continuous FlashingBATTERY LOWBattery discharged and requires charging.TRUCK RESPONSES• Battery voltage is low.Dash DisplayController LEDHandset or PCCONDITIONAL99Continuous FlashBATTERY KOImproper battery connection or defective battery.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev Adamage. Repair or replace battery.• Defective or damaged connection to battery.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashVACC NOT OKConnection/communication error between tiller card and traction controller.TRUCK RESPONSETraction and hoi

st functions disabled.S• Control card
st functions disabled.S• Control card throttle calibration is out of range.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashPUMP VACC NOT OKConnection/communication error between controlcard and traction controller.S• A lift/lower switch is damaged or defective.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashFORW + BACKConnection/communication error between controlcard and traction controller.S• Control card throttle device is damaged or defective.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashSERIAL ERROR #1Connection/communication error between controlcard and traction controller.SFOR REFERENCE ONLY 5/4/10 Rev Ashould be about 12V; with the card connected, its

hould be about 5V. 0V or 12V with the ca
hould be about 5V. 0V or 12V with the card connectedDash DisplayController LEDHandset or PCCONDITIONAL011 FlashINPUT ERROR #1Connection/communication error between controlcard and traction controller.S• Traction reversing switch is not connected.Dash DisplayController LEDHandset or PCCONDITIONAL011 FlashINPUT ERROR #2Connection/communication error between controlcard and traction controller.S• Traction reversing switch is not connected.Dash DisplayController LEDHandset or PCCONDITIONAL02 2 FlashesCONTACTOR CLOSEDMain contactor circuit is damaged.TRUCK RESPONSES• Main contactor tips are welded closed.Dash DisplayController LEDHandset or PCCONDITIONAL44 FlashesEVP NOT OKLowering valve will not opera

te correctly.TRUCK RESPONSESFOR REFERE
te correctly.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev AReplace coil if damaged.• Lowering valve cartridge is damaged.Dash DisplayController LEDHandset or PCCONDITIONAL55 FlashesEB DRIVER KOElectric brake does not release or remainsreleased at all times.S• Damaged or loose electrical connection to brake.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesV FIELD NOT OKVoltage measured at field connections is not correct.TRUCK RESPONSES• Cable connection to motor field is loose or damaged.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesI = 0 EVERMotor current levels do not exceed a presetminimum value while driving.S• Damaged or loose electrical connections to tractionDash

DisplayController LEDHandset or PCCONDI
DisplayController LEDHandset or PCCONDITIONAL66 FlashesHIGH FIELD CURR, BW HIGH FLD CURR, High field current values measured by controller.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev AReplace controller.• Failure of field current driver in controller.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesNO FIELD CURRLow field current values measured by controller.TRUCK RESPONSES• Cable connection to motor field is loose or damaged.Dash DisplayController LEDHandset or PCCONDITIONAL66 FlashesSTBY I HIGHController detects motor current during standby mode.TRUCK RESPONSES• Damaged controller.Dash DisplayController LEDHandset or PCCONDITIONAL77 FlashesTHERMAL PROTECTController temperature is o

ut of operating range.TRUCK RESPONSES•
ut of operating range.TRUCK RESPONSES• Controller temperature is too hot/cold.Dash DisplayController LEDHandset or PCCONDITIONAL88 FlashesPOWER FAILURE #1Short circuit in device connected to controller.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev ADash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)EEPROM KOFault in the memory area where parametersare stored.S• Controller damaged.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)CAPACITOR CHARGEMain controller capacitors did not chargewithin 500 ms of key ON.S• Loose or damaged wire connection.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)VMN NOT OKMeasured voltage at traction

motor inputs doesnot match battery volta
motor inputs doesnot match battery voltage.S• Loose or damaged cable connections to motor.Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)VFIELD NOT OKVoltage measured at field connections is not correct.TRUCK RESPONSESFOR REFERENCE ONLY 5/4/10 Rev A• Field current driver circuit has failed.Use a voltmeter to measure between F1 and B-Dash DisplayController LEDHandset or PCCONDITIONAL10LED ON (No Flashing)WATCHDOGWatchdog hardware circuit is not OK.TRUCK RESPONSES• Watchdog hardware circuit is damaged.Dash DisplayController LEDHandset or PCCONDITIONAL94OFFNONEController is installing hourmeter memory to MDIdisplay if controller has been replaced.SFOR REFERENCE ONLY 5/4/10