NSAI 6 th July 2015 Category N Vehicles Background EUMVTA Framework Directive 200746EC published in 2007 Introduced National Approval requirements Enforcement dates began on 29 April 2009 ID: 1020887
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1. Approved Test Centre TrainingNSAI, 6th July 2015Category N Vehicles
2. BackgroundEUMVTA Framework Directive 2007/46/EC published in 2007Introduced National Approval requirementsEnforcement dates began on 29 April 20098 ATCs appointed prior to 29 April 2009
3. Enforcement DatesVehicle categoryAll types must have approval from this dateM1 29 April 2009M1 special-purpose vehicles29 April 2012M2, M3 (incomplete and complete) 29 October 2010M2, M3 (completed vehicles)29 October 2011 N1 (incomplete and complete)29 October 2011N1 (completed vehicles)29 April 2013N2, N3, O1, O2, O3, O4 (incomplete and complete vehicles)29 October 2012N2, N3 (completed vehicles)29 October 2014O1, O2, O3, O4 (completed vehicles)29 October 2013N1, N2, N3, M2, M3, O1, O2, O3, O4 (special purpose vehicles)29 October 2014
4. Our Responsibilities (NSAI/ATC)To ensure that all National Requirements are satisfied in order to support the issue of IVAs or NSSTAsFocus today on technical requirementsATCs are NSAI’s eyes and ears
5. NSAI TeamStephanie FloodKieran HoganNiall MurphyEnda SherwinAndrew CathcartRory Brennan
6. Approved Test Centre TrainingNSAI, 6th July 2015Category N Vehicles
7. OutlineTheoryN2/N3 Inspection Form Rev 4Questions and feedbackLunch 1-2pmPracticalMock inspection
8. Page 1-Documents RequiredCertificate Of Conformity - COCAlternatively an Incomplete IVANSAI Evaluation FormManufacturers documents for added equipmentRUP, lateral, spray, side lights, couplings etc.General Details
9. Page 2 – ChecklistIn the order that the inspection should be completedMasses and dimensions feeds into mirrors etc.If an inspection is not carried out, why?Make a note of it here
10. PlatesBody ID plateFixed to the fitted body
11. Plates2nd stage manufacturers plateWill be fitted beside base vehicle plate after approvalApproval number will be put on afterwards approval
12. ExemptionsAppendix 1Only for IVADoes not apply to NSSTA applicationsExemption Justification FormShould be filled out for less obvious exemptions
13. ExemptionsRear Underrun ProtectionExample: Rear-loading refuse collection vehicle, tarmacadam spreaderLateral ProtectionExample: Street SweeperSpray SuppressionExample: Off-road vehicle, concrete mixer
14. Light InstallationWhich light is which?Example - Side marker lamp with side retro reflector
15. Side Marker with Retro ReflectorRetro ReflectorSide Marker LampApproval Number
16. Approval MarkApproval numberSide marker - SM1 E11 00 1156Retro reflector - IA E11 02 1156
17. Side Marker with Retro ReflectorIf the vehicle is longer than 6mOne within 1m of the rear One within 3m of frontNo more than 3m between eachMax 3mMax 1mMax 3m
18. Rear End-Outline Marker LampsMax 400mm from outer edgeAt max height compatible with bodyMarkings - R, R1, R2, RM1 or RM2
19. End-Outline Marker LampsMax height compatible with bodyRear position lamps used instead on mixers, tippers etc.
20. Front End-Outline Marker LampsSame dimensional requirementsMarkings - A or Am
21. Reflective Tape
22. Rear light assemblyPosition in width – Refer to Appendix II
23. Geometric Visibility AnglesEnsure no parts of body work interfere with the lightsAngles on page 4 of inspection formDevice for measuring angles
24. Geometric Visibility - ExampleBox body15°15°Rear axle wheelLight assembly with indicatorBox body is blocking vertical geometric visibility angle
25. Geometric Visibility - Example
26. Number and PositionRefer to Appendix IIChapter 6, regulation 48 gives more detailed informationChange in dimensions may mean change in requirementsBase vehicle lights may not be enough
27. Light InstallationAny Questions?
28. Page 5, 6 - EquipmentList all equipment used in inspectionCalibration date, serial number if applicableMust be signed and stamped in some wayFill out by hand, sign and scanSend PDF with e-signature
29. Masses and DimensionsTyresRim Diameter
30. Masses and DimensionsLength, width, height must be measuredDo not just take from the Evaluation FormAxle trackCentre to centreNot on the COC
31. Masses and DimensionsRear overhangCentre of rearmost axle to the rearmost point on the vehicle
32. BodyworkBody descriptionBox body, flat bed, tipper etc.Body ID markingLocation, numberMounting details
33. Masses and DimensionsAny Questions?
34. CouplingsE marks and values will be on the label/plateManufacturer’s instructions should be suppliedApproved towbar as well as coupling
35. Approval Mark - CouplingsApproval number (Regulation 55, Directive 94/20/EC)E11 55R – 01 10286
36. Approval Mark - CouplingsCoupling ball will usually have separate approval number
37. Coupling BallBoltsNumber, size, gradeFitted according to manufacturers instructionsLicense plate visibilityDemountable ball
38. Coupling BallShould be installed between 350 - 420mm from the groundClearance anglesDiagrams in reportBase vehicle COC/plate must have Maximum Combination Mass
39. Drawbar CouplingEasy and safe operationLeverIndicator
40. Drawbar CouplingAccessibilityMust not be any more than 420mm in from rear edge of bodyExceptions to this ruleTippers/rear mounted equipment - 650mmIf the unobstructed height 1,150mm – 1,320mmCar transporters
41. Drawbar couplingsUnobstructed height
42. 5th Wheel CouplingsMust be fixed to vehicle by means of a mounting plateIf mounted by base vehicle manufacturer, mounting instructions not required
43. CouplingsAny Questions?
44. Indirect VisionNot required if:The width of the cab exceeds the width of the bodyOrThe width of the body does not exceed the maximum permissible width on the COC And The body builder has a statement from the manufacturer that the mirrors are tested at this width
45. Indirect Vision
46. Indirect VisionAny Questions?
47. Spray SuppressionPrint and laminate Appendix III – Spray SuppressionAll figures are referred toIs the vehicle exempt?Appendix IExempt from Spray Suppression but will require mudguards
48. Spray Suppression
49. Spray SuppressionEnergy absorption or air/water separator
50. Spray SuppressionComponents of the systemMudguardOuter ValanceRain flap
51. Spray Suppression
52. Spray Suppression
53. Spray Suppression
54. Spray Suppression
55. Spray Suppression
56. Spray Suppression
57. Spray Suppression
58. Spray Suppression
59. Spray Suppression
60. Spray Suppression
61. Spray Suppression
62. Spray Suppression
63. Spray SuppressionAny Questions?Any requirements not covered that you are unsure of?
64. Lateral ProtectionManufacturers documents requiredApproval cert, mounting instructionsVirtual or physical test report – Check that mounting is the same as that testedDetail the method of attachment
65. Lateral ProtectionRecord dimensionsMust include dimensions of the guard and of any equipment that is used in place of a guard
66. Lateral Protection: Note 2The upper edge of the guard shall not be more than 350mm below that part of the vehicle contacted by a vertical plane tangential to the outer surface of the tyres
67. Lateral Protection: Note 2
68. Lateral Protection: Note 2Where the plane does not cut the structure of the vehicle, the guard shall be level with the load carrying platform or 950mm from the ground, whichever is less.
69. Lateral Protection: Note 2Where the plane cuts the structure of the vehicle above 1.3m from the ground, then the upper edge of the side guard shall not be less than 950mm above the ground
70. Lateral Protection
71. Lateral Protection
72. Lateral Protection
73. Lateral Protection
74. Lateral ProtectionAny Questions?
75. Rear Underrun ProtectionManufacturers documents requiredApproval cert, mounting instructionsVirtual or physical test report – Check that mounting is the same as that testedIs it connected directly/indirectly to the chassis?
76. Rear Underrun Protection
77. Rear Under Run ProtectionDevice must not:Be wider than the rear axleBe narrower than the rear axle by 100mm either sideMax rear overhang no more than 400mmAfter deformationDeformation will be shown on the cert/report
78. Rear Under Run ProtectionWidth of widest rear axleWidth of cross memberWidth of fitted bodyDistance must not be greater than 100 mmDistance must not be greater than 100 mmGround clearance must not exceed 550 mm
79. Rear Underrun ProtectionSection height of cross member must not be less than 100 mmMaximum rear overhang must not be more than 400 mm after deformation
80. Rear Underrun ProtectionApproval number – Rear Under Run (R58, 70/221/EEC)E4 58R 01 0541
81. Rear Underrun ProtectionAny Questions?
82. PhotosPhotos should be taken all around vehicleVIN plateBoth sides - Showing lateral protection, lightsRear - Showing lights, RUPApproval marks/serial numbersDocument any “Areas of Interest”Why an exemption should be givenUnusual components
83. FailureTest report available to Body Builder so they can see why it failed, how to rectify itFeedback is criticalReport should not come to us until the problem(s) are fixedContact us if you are not sure
84. Thank you very much for your time!Any questions?