INDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH Resource and energy efficiency SPIRE Brokerage event October 22 nd 2013 Project Idea Presentation Convert Chem2Steel and Steel2Chem ID: 280229
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SUSTAINABLE PROCESSINDUSTRY
EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGHResource and energy efficiency
SPIRE Brokerage eventOctober 22nd 2013
Project Idea Presentation:
Convert Chem2Steel and Steel2Chem
Cross sectorial use of process gases as feedstock for steel and
basic
chemicals (BFI)Slide2
2
BFI-
VDEh
Institut
GmbH
private research institute, founded in 1968
non-profit limited liability company
sole stockholder: Steel Institute
VDEh
staff of 140 people, 70 % with academic degree
budget approx. 15 Mio €, up to 6 % from
VDEh
,
94 % from industry, EU, BMBF, …Slide3
Project Idea Concept
Converting Process Gases into Feedstock for Chemicals and Ironmaking
3Please use 2 slides to Summarize the main concept of your project idea and link it to the relevant Key Component / Key action as reflected in the SPIRE roadmap available at
http://www.spire2030.eu/
. Indicate as well the call topic you will address.
Stahlindustrie
Energiewirtschaft
Steel Industry
Energy Management
Steam
A
lot
of
combustible
process
gases
are
used
for
energy
supply
Iron
and
Steel
works
Chemical
industry
Petroleum
refineries
Utilisation
as
feedstock
for
chemicals
as
well
as
ironmaking
and
Alternative
coverage
of
the
resulting
energy
gap
shall
give
additional
economic
value
Chemical
industry
has
shown
that
in
their
chemical
park
concepts
To
extend
that
concept
crossing
the
boarders
of
branches
it
is
necessary
to
get
suitable
technical
solutions
Slide4
Project Idea Concept
Converting
Process Gases
into Feedstock for
Chemicals and
Ironmaking
4
Please use 2 slides to Summarize the main concept of your project idea and link it to the relevant Key Component / Key action as reflected in the SPIRE roadmap available at
http://www.spire2030.eu/
. Indicate as well the call topic you will address.
Stahlindustrie
Cleaning
Separation
Conditioning
CO
2
-Activation
Steel
Production
Energiewirtschaft
Basic Chemicals
Fuels
Polymeres
Steam
Process
Gas
Steel Industry
Energy Management
Chemical Industry
Syngas
Gas Processing
Syntheses
Chemical /
Biochemica
l
Steam
Reductant
Process
Gas
SteamSlide5
Example Steelwork Gases
Link to Spire Roadmap and Call Topic:SPIRE 2. Key Component: Process KA
2.5: New energy and resource managementconcepts (including industrial symbiosis)
5
Calorific
Value
[kJ/m3]
Component
[Vol. %]
H
2
CO
CO
2
N
2
CH
4
C
2
H
6
SKW
O
2
Coke Oven
16.000
60,1
6,4
2,0
6,9
22,7
0,5
2,0
0,0
Converter
10.000
4,1
67,3
15,4
13,0
0,0
0,0
0,0
0,5
Blast Furnace
4.000
3,9
23,6
23,8
48,7
0,0
0,0
0,0
0,0Slide6
Example: Process gas from Propylene plant
Link to Spire Roadmap and Call Topic:SPIRE 2. Key Component: Process
KA 2.5: New energy and resource managementconcepts (including industrial symbiosis
)
6
Gas out
of
the
dehydrogenation
due
tostoichiometry and process selectivity Hydrogen: 90 – 93% Hydrocarbons: differenceGas out of LPG feedstock cleaningEthane-Butane mix Slide7
Idea Impact
Cross-sectorial usage of process gas components (CO,H2) as feedstock for chemicals as well as reductant and for CO2 activationEfficient use of the energy of exothermal conversion Additional feedstock for
chemical industry not to be covered by refineriesAdditional reductant for steel industryReduction of CO2 Emission by holistic substance useConnecting Steel, Chemical and Refinery Industry
7Slide8
Project Consortium
Potential partners:Integrated steel worksPetroleum Refinery Chemical industry
Plant builders (petrol chemistry, DRI processes)Research institutions (petrol chemistry, reactor design, process integration, ressource consumption modeling)
8Slide9
Contact details
9
VDEh-Betriebsforschungsinstitut GmbH
Michael
Hensmann
Project Leader
Department
Process
Chemistry
and
Resource Technology Feedstockmichael.hensmann@bfi.deTel +49(0)211 6707-206