ModelEMG32OPERATINGMANUALANDPARTSLISTItemNoEMG92099ManualFormNoEMG3 - PDF document

1 ModelEMG-32OPERATINGMANUALANDPARTSLISTIt
ModelEMG-32OPERATINGMANUALANDPARTSLISTItemNo.EMG92099ManualFormNo.EMG32MAN-11-03-6COMM IMPORTANTNOTICEThisManualcontainsimportantsafetyinstructionswhichmustbestrictlyfollowedwhenusingthisequipment. Item No. EMG92099 ManualForm No. EMG32MAN-8-07-7 ACME TABLE OF CONTENTSageNOTICE TO OWNER AND OPERATORS..................................................................................1SAFETY TIPSINSTALLATION...............................................................................................................................3OPERATIONGRINDER KNIFE & PLATE DO’S & DON’TS...............................................................6FOOD HANDLING TO PREVENT CONTAMINATION............................................ 6TO PROCESS PRODUCT...................................................................................................6MAINTENANCE................................................................................................................ 7GRINDER BOWL INSTALLATION................................................................................ 7LUBRICATION.....

2 ........................................
................................................................................................................7CHAIN TENSION............................................................................................................... 8GROVE GEAR REDUCER REPLACEMENT & LUBRICATION............................................9MIXER DRIVE SHAFT SEAL REPLACEMENT......................................................................12CLEANINGMIXING PADDLE: INSTALLATION; S/N’s 6001 to 6057.........................................................14MIXING PADDLE HISTORY BY SERIAL NUMBER..............................................................15ELECTRIC FOOTSWITCH PARTS LIST & DIAGRAM.........................................................16ELECTRICAL SCHEMATIC WITH ELECTRIC FOOTSWITCH..................................17-18PNEUMATIC FOOTSWITCH PARTS LIST & DIAGRAM....................................................19ELECTRICAL SCHEMATIC WITH PNEUMATIC FOOTSWITCH. ............................20-21ELECTRICAL SUBPLATE COMPONENTS...........................................................

3 ................. 22PARTS LIST, NOT SHOW
................. 22PARTS LIST, NOT SHOWN PARTS............................................................................................23FASTENERSPARTS LIST.............................................................................................................................. 24-26JOURNAL BOX ASSEMBLY PARTS DIAGRAM – RIGHT HAND HINGE ASSEMBLY..27OPTIONAL EQUIPMENT...........................................................................................................28SAFETY LABEL LOCATIONS ....................................................................................................29TANDEM OPERATION ILLUSTRATION.................................................................................30OPERATOR SIGNATURE PAGE.................................................................................................31LIMITED WARRANTY.................................................................................................................32 BIRO’sproductsaredesignedtoprocessfoodproductssafelyandefficiently.Unlesstheoper-atorisproperlytrainedandsupervised,h

4 owever,thereisthepossibilityofaseriousin
owever,thereisthepossibilityofaseriousinjury.Itistheresponsibilityoftheownertoassurethatthismachineisusedproperlyandsafely,strictlyfollowingtheinstructionscontainedinthisManualandanyrequirementsoflocallaw.Nooneshoulduseorservicethismachinewithoutpropertrainingandsupervision.Allopera-torsshouldbethoroughlyfamiliarwiththeprocedurescontainedinthisManual.Evenso,BIROcannotanticipateeverycircumstanceorenvironmentinwhichitsproductswillbeused.You,theownerandoperator,mustremainalerttothehazardsposedbythefunctionofthisequipment—particularlytheROTATINGGRINDINGAUGERandtheROTATINGMIXINGPADDLE,whichcanseverelyinjureaninattentiveoperatoramputatingfingersandlimbs.Nooneundereighteen(18)yearsofageshouldoperatethisequipment.Ifyouareuncertainaboutaparticulartask,askyourThisManualcontainsanumberofsafepracticesintheSAFETYTIPSsection.Additionalwarn-ingsareplacedthroughouttheManual.Warningsrelatedtoyourpersonalsafetyareindicatedby:Warningsrelatedtopossibledamageareindicatedby:BIROalsohasprovidedwarninglabelsontheequipment.Ifanywarninglabel,instructionlableorManualbecomesmisplaced,damaged,orillegible,pleas

5 econtactyournearestDistributororBIROdire
econtactyournearestDistributororBIROdirectlyforareplacement.Remember,however,thisManualorthewarninglabelsdonotreplacetheneedtobealertandtouseyourcommonsensewhenusingthisequipment.ThisManualappliestoallErgonomicMixerGrinder/Choppers.NOTICETOOWNERSANDOPERATORS THEBIROMANUFACTURINGCOMPANY1114WestMainStreetMARBLEHEAD,OHIO43440Phone(419)798-4451FAX(419)798-9106http://www.birosaw.comE-Mail:service-department@birosaw.com – NOTE –“A copy of this manual is included with each MODEL EMG-32 MIXER-GRINDER.”“e descriptions and illustrations contained in this manual are not binding. e manufacturer reserves the right to introduce any modication without updating the manual.” SAFETYTIPSROTATINGGRINDINGAUGER&ROTATINGMIXINGPADDLESTOAVOIDSERIOUSPERSONALINJURYTouchThisMachinewithoutTrainingandAuthorizationbyYourSupervisor.PlaceHandsintoMachineInputorOutputOpenings.OpenMachineDuringOperation.UseaQualifiedElectriciantoInstallAccordingtoLocalBuildingCodes:MachineBeProperlyGrounded.ConnecttoVoltage&Phase.InstallonLevel,Non-SkidSurfaceinaClean,Well-LightedWorkAreaAwayf

6 romChildrenandVisitors.LockMachineCastor
romChildrenandVisitors.LockMachineCastorsAfterMovingThisMachine.UseThisMachineForNon-FoodProducts.OperateMachineWithProductMixerSafetyCoverOpenorRemovedorMagneticInterlockSwitchBy-Passed.TurnOff,UnplugMachineFromPowerSourceandPerformLockout/TagoutProceduretothisMachineAttemptingtoUnjamorUnclog,CleaningorServicing.LeaveMachineUnattendedWhileOperating.AlterThisMachineFromitsOriginalFormasShippedFromFactory.DONOTOperateMachineWithMissingParts.PROMPTLYREPLACEAnyWornorIllegibleWarningLabels.ReadOperationandServiceManualOperating,Cleaning,orServicing.USEONLYBIROPartsandAccessoriesProperlyInstalled. TOAVOIDSERIOUSPERSONALINJURY,PROPERLYINSTALLEQUIPMENTINADEQUATEWORKAREAUseQualifiedTechnicianandElectricianforInstallation.ConnecttoVoltage&Phase.InstallEquipmentinWorkAreawithAdequateLightandSpaceAwayFromChildrenandVisitors.OperateonaSolid,Level,Non-SkidSurface.LockMachineCastorsAfterMovingMachinetoOperatingLocation.Bypass,Alter,orModifyThisEquipmentinAnyWayFromItsOriginalCondition.OperateMachineWithProductMixerSafetyCoverOpenedorRemovedorMagneticInterlockSwitchBy-Passed.OperateWithoutallWarningLa

7 belsAttachedandOwner/OperatorManualAvail
belsAttachedandOwner/OperatorManualAvailabletotheOperator.USEONLYBIROpartsandaccessoriesproperlyinstalledUNCRATINGANDSETUP1.ReadthisManualthoroughlybeforeinstallationandoperation.DonotproceedwithinstallationandoperationifyouhaveanyquestionsordonotunderstandanythinginthisManual.ContactyourlocalDistributor,orBIRO2.Removeallbanding,shippingcarton,andallequipmentfrominsidethetub.Thentakemachineoffshipping3.Thismachineisshippedwiththeadjustablelegsfullyretracted.Thelegsallowforaheightadjustmentfromthefloortocenterlineofbowl32"minimumto38"maximum.4.Thismachineweighsapproximately700pounds.Toavoidaccidentsblockupmachineafterraisingtodesiredoperatingheight.5.Fastenthecasterstothelegs.6.Theadjustablelegscannowbeunboltedandloweredtothefloor.Replaceboltsandnutsandtightensecurely.7.Installmachineonalevel,non-skidsurfaceinawell-lightedworkareaawayfromchildrenandvisitors.8.Thismachineiscompleteexceptforknifeandplate.Thereisabowlshippingplug(stampedsteel)placedintheoutputendofthegrindingbowltoretainthegrindingaugerduringshipment.REMOVETHEBOWLSHIPPINGPLUGANDTHEGRINDINGAUGER.9.Aftercheckingandmakingsuret

8 hepowersupplyiscorrect,pluginyourmachine
hepowersupplyiscorrect,pluginyourmachine.NEVEROPERATEMACHINEWITHPRODUCTMIXERSAFETYCOVEROPEN.(Machinewillnotrunwithcoveropen.)10.Machinemustbeproperlygrounded.Usequalifiedelectriciantoinstallaccordingtolocalbuildingcodes. MOTORWIRINGANDELECTRICALREQUIREMENTS1.Interchangeofcurrentismadeinmotoroutletbox.Leadsareproperlymarked.Changinginstructionsareonthemotorplateormotoroutletbox.2.Allmixer-grinder/choppersarewired208voltsunlessotherwisespecified.Besuremotorspecifications(voltage,cycle,phase)matchpowersupplyline.Besurelinevoltageisuptospecification.3.ElectricalconnectionstobeinaccordancewithsafetycodesandNationalElectricalCode.4.Ratedvoltageoftheunitshallbeidenticalwithfullsupplyvoltage.5.Voltagedroponthesupplylineshallnotexceed10%offullsupplyvoltage.6.Thefeederlineconductorsizeintheracewayfromthebranchcircuittotheunitmustbecorrecttoassureadequatevoltageunderheavystartingandshortoverloadconditions.7.Thefeederlineconductorshallonlybeusedforthesupplyofoneunitoftherelevanthorsepower.Forconnectionsofmorethanoneunitonthesamefeederline,alocalelectricianwillhavetobeconsultedtodeterminetheproperco

9 nductorsize.8.Thesizeoftheelectricalwiri
nductorsize.8.Thesizeoftheelectricalwiringrequiredfromthepowersourcetothemixer-grinder/chopperisaMINIMUMOFNo.10WIRE9.TheBIROManufacturingCompanyisnotresponsibleforpermanentwiring,connectionorinstallationNOTETOOWNERANDELECTRICIAN:IFTHISMACHINEISNOTCORDANDPLUGCONNECTEDTOTHEELECTRICALSUPPLYSOURCE,THENITSHOULDBEEQUIPPEDWITH,ORCONNECTEDTO,ALOCKABLE,MANUALLY-OPERATEDDISCONNECTSWITCH(OSHA1010.147). MOTORSPECIFICATIONSGRINDERMOTORKWVOLTSHZPHAMPS5.6208/230605.6380/41550312.7/12.4MIXERMOTOR.56208/23060.56380/41550 10.Twosetsofgreenandredpushbuttonsarelocatedatthefrontofthemachinethatactivatethemagneticcontactorsthatcontrolthemixandgrindmotors.Thetimedelayproductmixersafetycoverinterlockswitchismountedinthemotorcompartment.Theproductmixersafetycovercannotbeopeneduntilthetimedelayinterlockswitchtimesout(whichwillbeafterthegrindingaugurcomestoacompletestop.11.Withthegrindingaugerremovedfromthemachine,pushthegreenstartbuttonforgrindCHECKTHEROTATIONofTHEAUGERDRIVESHAFT;ROTATIONMUSTBECOUNTER-CLOCKWISEasindicatedbytherotationdecalaffixedtothegrindingbowl.ROTATIONMUSTONLYBECHECKEDWITHTHEGRINDINGAUGERREMO

10 VED,otherwiseseriousirreparabledamagemay
VED,otherwiseseriousirreparabledamagemayoccurtothegrindingcomponents.12.Ifmachinerunsclockwise(backwards),itmustberewiredtocorrectrotation,otherwiseseriousirreparabledamagemayoccurtothegrindingcomponents.Thegrindingaugermustoperateintheproperdirection.13.Checkoperationofoptionalfootswitchisequipped.Plugfootswitchcordintofittingatbottomofcontactorbox.Turntoggleselectortofoot.Themachinewilloperatewithpressureonthefootswitchtreadle.Releasingthetreadlestopsthemachine.Thefootswitchoperatesbothmixandgrindtogether.14.Insertgrindingaugerassemblyintothebowlandfullyengagetheaugerintothedriveshaft.Placeknifefirst(sharpedgesout)thengrindingplateintoendofgrindingbowl.Thegrindingplateslidesovertheknifedrivepin,andisheldfromrotatingduringoperationbythreepinsinthegrindingbowl.Installtheendretainingring.ONLYHANDTIGHTENENDRETAININGRINGForbestresults,useknifeandplateasaset.Donotoperatemachineforanyperiodoftimewithoutproductinthegrindingbowl.Thiswillcauseheatinganddullingoftheknifeandplate.15.CheckplacementofallwarninglabelsandManual.Machineisnowreadyfortrainedoperatorstoprocess16.Usemeatdeflectorattachedt

11 ogrindingbowltoeliminatemeatsplatter.17.
ogrindingbowltoeliminatemeatsplatter.17.ContactyourlocalDistributorofBIROdirectlyifyouhaveanyquestionsorproblemswiththeinstallationoroperationofthismachine.TOAVOIDSERIOUSPERSONALINJURYProperlyTrainedPersonnelShouldUseThisEquipment.PlaceHandsIntoMachineInputorOutputOpenings. OPERATION(Cont.)OpenMachineDuringOperation.DONOTWearGlovesWhileOperating.DONOTTamperWith,Bypass,Alter,orModifyThisEquipmentinAnyWayFromItsOriginalOperateMachineWithProductMixerSafetyCoverOpenedorRemovedorMagneticInterlockSwitchBy-Passed.TurnOffandUnplugMachinefromPowerSourceandPerformLockout/TagoutProceduretoThisMachineBeforeUnjamming,Unclogging,CleaningorServicing.LeaveUnattendedWhileOperating.OperateWithoutAllWarningLabelsAttachedandOperatingManualAvailabletotheFOODHANDLINGTOPREVENTCONTAMINATIONwashhandsthoroughlywithwarmsoapandwaterbeforeandafterhandlingrawfish,poultryorcleanandsanitizeallutensilsandsurfacesthathavebeenincontactwithrawproducts.storecoldfoodsatorbelow45deg.F(7.2deg.C).TOPROCESSPRODUCT1.Beforestartingthemixer-grinder,haveacontainerforreceivinggroundproductattheoutputendofthegrindingbowl.2.FIRSTGRIND

12 a.Fillproducthopper(maximum160pounds),cl
a.Fillproducthopper(maximum160pounds),closetheproductmixersafetycover.b.Pushbothgrindandmixgreenstartbuttonstofeedfirstgrind.Itisrecommendedtouseabreakerplate "diameterorlargerholes.c.Pushbothgrindandmixredstopbuttonswhenproducthasbeengroundout.3.SECONDGRINDa.FillProductHopper(maximum160pounds).Beforethismixoperationseasoningsmaybeaddedifdesired.CloseProductMixerSafetyCover.b.Pushthemixgreenstartbuttononly.c.Afterthedesiredmix,pushthegrindgreenstartbuttontooperatethegrindingaugerandgrindoutd.Pushbothgrindandmixredstopbuttonswhenproducthasbeengroundout.4.Unplugmachinefrompowersourceandperformlockout/tagoutprocedureswhenfinished.Alwayskeepknife&plateasmatchedset.Alwayskeeptheknife&platesharp.Alwayscheckforstraightnessbylayingtheknifeontheplatebeforeinsertinginmachine.Alwaysinstalltheknife&plateincorrectse-quence,knife1st,thenplate.Alwayskeepknives&plateslubricatedinstorageandwhenstartingmachine.Alwaysusecoolantwhensharpeningplates.Alwaysinspecttheplatesmakingsureallholesareclear–thattherearenocracks.Never,nevermixdifferentknivestodifferentNever,neverovertightenthebowlretainingringont

13 hemachine.Never,neverrunthegrinderwithou
hemachine.Never,neverrunthegrinderwithoutproduct.Productisanaturallubricant.Heatcanbuildupsofastthatcoldproductcouldcracktheplate.Never,neverhittheplateagainstanythingtocleantheholes.Never,neverthrowtheknives&plates. ROTATINGGRINDINGAUGERTOAVOIDSERIOUSPERSONALINJURYTurnOff,UnplugFromPowerSourceandPerformLockout/TagoutProceduretoThisMachineTouchThisMachineWithoutTrainingandAuthorizationByYourSupervisor.PlaceHandsIntoMachineInputorOutputOpenings.Bypass,Alter,orModifyThisEquipmentinAnyWayFromItsOriginalCondition.PROMPTLYREPLACEAnyWornorIllegibleWarningLabels.USEONLYGENUINEBIROPartsandaccessoriesProperlyInstalled.A.GRINDINGBOWLINSTALLATION1.Mountthegrindingbowlonthetwothreadedstudsonthefrontofthemachine.Tighteninpositionwithprovidednuts.2.Placethegrindingaugerinthegrindingbowlandfullyseatreardrivetangintoaugerdriveshaft.3.Installknife,breakerplateandendretainingring.ONLYHANDTIGHTENRETAININGRING4.Whenthebowlassemblyismountedandtight,thereshouldbeapproximately "gapbetweenthebackinsidewallofthegrindingtroughandthebackoftheauger.Thebowlringwrenchwhichisprovidedwitheachgrinderisusedonlyforofthee

14 ndretainingringforcleaningpurposesorforc
ndretainingringforcleaningpurposesorforchangingknifeandbreakerplate.B.LUBRICATION1.MOTOR:Thegrindermotorhaspre-lubricatedmotorbearings.Thesebearingsshouldbere-lubricatedannuallywithagoodgradeofbearinggrease.Donotover-grease.2.ROLLERCHAINANDDRIVESPROCKETS:Themaindrivechainhasbeenpre-lubricatedatthefactorytoprotectitagainstdirtandmoisture.Chainlifewillvaryappreciablydependinguponitslubrication.Thebetterthelubrication,thelongerthechainlife.Lubricationeffectivenesswillvarywiththeamountoflubricantandfrequencyofapplication.Ideally,alubricantfilmshouldalwaysbepresentbetweentheworkingparts.Manuallylubricatethechainasoftenisneeded(possiblyonceaweek).exceedthreemonthswithoutlubricating.Lubricatingjusttheoutsideofthechaindoeslittlegood.Applylubricationontheinsideofthechainspansothatitwillworkthroughthemovingpartsandjointsbycentrifugalforceasthechainrotatesandreachestheareawhereonesurface“scrubs”another. B. LUBRICATION (cont.)Recommended types of chain lubricant are those with Molybdenum Disulphide or Graphite added. Also bonded lubricants such as Dow Corning Molykote 321R or equivalent

15 are excellent for open chains. e
are excellent for open chains. e lubricant should be of a viscosity whereby it will “ow” somewhat and penetrate the internal working surfaces. ick sti greases are of little value because they cannot work into moving parts of the chain. a. Unplug mixer/grinder from power source and perform lockout/tagout procedures. b. Remove rear drive or access cover. c. Spray or brush lubricant on inside of chain, slowly and carefully turning the large sprocket by hand. d. Reinstall rear drive cover. 3. BEARING HOUSING: e main bearings are housed in an enclosed and sealed journal box. Re-lubricate semi-annually with a good grade of bearing grease. Do not over-grease. 4. MIXER TRANSMISSION: Oil in the mixer transmission should be changed after the rst four (4) weeks of operation. is is to remove the “run-in” oil and also any small metal shavings that may have been generated during the mating of the gears. After the initial oil change, subsequent changes should be performed every six (6) months. After draining the oil, re

16 ll the unit to the “level” plu
ll the unit to the “level” plug on the back side of the transmission with pertoleum-based #8 gear oil. 5. PROCEDURE FOR REPLACING OIL IN WINSMITH MIXER TRANSMISSION: a. Unplug mixer grinder from power source and perform lockout/tagout procedures. b. Remove rear drive or access cover. c. Remove breather plug from top of transmission and oil level plug from back side of transmission. d. With a container in place to catch old oil, remove the drain plug from the bottom of the transmission. e. When all oil has drained, clean the drain plug and replace in the transmission. f. Rell transmission with pertoleum-based #8 gear oil or equivalent until oil appears at bottom of oil level hole. For applications that involve severe ambient temperature extremes, Winsmith recommends the use of Synthetic Lubricant such as: Texaco Vanguard 460, Mobile SHC 630, and Mobile SHC 634. ese gear reducers contain 0.9 QT. of lubricant g. Replace breather and oil level plugs. h. Reinstall rear drive or access cover.C. MIXER DRIVE CHAIN TENSION1. Unplug mixer/grinder fr

17 om power source and perform lockout/tago
om power source and perform lockout/tagout procedures. 2. Remove rear drive cover or access cover. 3. Loosen the four bolts holding the ¾HP motor and transmission to its mounting plate. 4. Slide transmission to the right. 5. When approximately 1/8” total chain ex has been attained, retighten transmission bolts. 6. Reinstall rear drive cover or access cover.D. MAIN DRIVE CHAIN TENSION1. Unplug mixer/grinder from power source and perform lockout/tagout procedure. 2. Remove rear drive cover or access cover. 3. Loosen the four bolts that hold the motor to the frame of the machine. 4. Loosen the lock nuts on the motor adjusting stud. 5. To Loosen Chain Tension. turn motor adjusting studs counterclockwise. Grasp motor and pull toward adjusting stud. Be sure to turn both adjusting studs the same amount and evenly. Total chain ex should be 1/8“ to 3/8“. Be sure to keep motor shaft parallel with auger drive shaft. To Tighten Chain Tension. Turn motor adjusting studs clockwise. Be sure to turn both adjusting studs the same amount and evenly. Total chain

18 ex should be 1/8“ to 3/8“
ex should be 1/8“ to 3/8“. Do not overtighten chain as this will put excessive and damaging pressure on the motor bearings. Be sure to keep motor shaft parallel with auger drive shaft. 6. Retighten motor mounting bolts. 7. Retighten motor adjusting stud lock nuts. 8. Reinstall the rear drive cover or access cover. 9 LUBRICATIONFORGROVEGEARREDUCER1.FactoryFillingThespeedreducersareoilfilledatthefactorytotheproperlevelforthestandardmountingposition.Theoillevelshouldbecheckedandadjusted(ifnecessary)priortooperation,usingtheoillevelplugprovidedandwhiletheunitisorientedinitsoperatingposition.2.OilChangingWHENCHANGINGOILFORANYREASON,DONOTMIXDIFFERENTOILSINTHEREDUCER.OILSSHOULDBECOMPATIBLEWITHSEALMATERIAL.Therefore,whenchangingtoadifferentoil,itisrecommendedthatthehousingbecompletelydrainedandthoroughlyflushedwithalightflushingoilpriortorefillingwiththeappropriatelubricant.Theoillevelshouldberecheckedafterashortperiodofoperationandadjusted,ifnecessary.OILSHOULDBECHANGEDMOREOFTENIFTHEREDUCERISUSEDINASEVEREENVIRONMENT(i.e.,DUSTY,HUMID)A.InitialOilChangeTheoilinanewspeedredu

19 cershouldbechangedattheendof250hoursofop
cershouldbechangedattheendof250hoursofoperation.(30daysfor8hourperdayservice,15daysfor16hourservice,10daysfor24hourservice.)Allstandardreducersorderedfromthefactoryarefilledwithlubricanttooperatewithina30°to100°Fambienttemperaturerange.B.SubsequentOilChangesUndernormalconditions,aftertheinitialoilchange,theoilshouldbechangedafterevery2500hoursofoperation,oreverysixmonths,whicheveroccursfirst.Undersevereconditions(rapidtemperaturechanges,moist,dirtyorcorrosiveenvironment)itmaybenecessarytochangeoilatintervalsofonetothreemonths.PeriodicexaminationofoilsamplestakenfromtheunitwillhelpestablishtheappropriateC.SyntheticOilsSyntheticlubricantscanbeadvantageousovermineraloilsinthattheygenerallyaremorestable,havealongerlife,andoperateoverawidertemperaturerange.Theseoilsareappropriateforanyapplicationbutareespeciallyusefulwhenunitsaresubjectedtolowstart-uptemperaturesorhighoperatingtemperatures.Useofsyntheticscancauseproblemsiftheyarenotcompatiblewiththesealsortheconventionallubricantstheyreplace.Forcontinuousdutyatnormalambienttemperatures(-10°Fto105°F)werecommendtheuseofMobileSHC634 whichis

20 compatiblewiththestandardcompoundedoilsh
compatiblewiththestandardcompoundedoilshippedinourproductandtheViton®sealmaterialusedthroughsize252.3.OverfillingorUnderfillingIfaspeedreducerisoverfilledwithoil,theenergyusedinchurningtheexcessiveoilcanresultinoverheating.Ifthisoccurs,shutdownthedrive,removetheoillevelplugandallowoiltodrainuntiloilceasestodrainfromthelevelhole,reinstalltheoillevelplugandrestartthedrive.ifthespeedreducerisunderfilled,theresultantfrictioncancauseoverheatingandpossibledamage.Ifthisoccurs,fillthespeedreducertotheoillevelplugholeandcheckthegearingforexcessivewear.NOTE:Oilcapacityis1¾pints 4.OilSealsAlthoughthespeedreduceruseshighqualityoilsealsandprecisiongroundshaftstoprovideasuperiorsealcontactsurface,itispossiblethatcircumstancesbeyondthespeedreducer'scontrolcancauseoilsealleakage(damageduringshipmentorinstallation,etc.).Whenreplacingashaftoilseal,usingthefollowingsuggestionswillhelptoinsureleak-freeoperationandlongseallife.A.Wheninstallinganewseal,coverthekeywayandanyothersurfacediscontinuitywithsmoothtapetoprotecttheseallipfrombeingdamaged.B.AsealantshouldbeusedbetweentheO.D.ofthesealandtheI.D.oftheb

21 oreintowhichthesealisinstalled.Thesealbo
oreintowhichthesealisinstalled.Thesealboreshouldalsobefreeofanyburrs,nicks,orscratches.C.Besurethatthesealisnotcockedinthesealbore.Theouterfaceofthesealshouldbeflushwiththesurfaceintowhichitismounted. EMG20301G-R GROVE GEAR REDUCERLUBRICATION AND MAINTENANCEAFTER SERIAL No. 6987 LUBRICANTS FOR EMG20301G-R GROVE GEAR WORM REDUCERe precision-made gears and bearings in Grove Gear Speed Reducers require high-grade lubricantsof the proper viscosity to maintain trouble-free performance. For best results, use lubricantson the following chart for worm gear reducers. MIXER DRIVE SHAFT SEAL REPLACEMENT1. Clean the inside of the groove of the mixer drive shaft seal and mating contact surface of the tub wall throughly with scotch-bright or a roughing pad.2. Dispense a small amount of #454 Loctite adhesive to both these areas - assure even coverage.3. Wipe away excess adhesive.4. Slide the “Pressing Rings” # over the ends of the mixer drive shaft.5. Apply “even” pressure to the Rings by installing the paddles and Bearing End Assemblies.6. Wait 20 minutes Cure-Time.7. Remov

22 e the “Pressing Rings.” e
e the “Pressing Rings.” e seals will be rmly attached to the tub wall.NOTE: Part Number for 454 Loctite is # TOAVOIDSERIOUSPERSONALINJURYTurnOff,UnplugMachineFromPowerSourceandPerformLockout/TagoutProceduretoThisMachineCleaningorServicing.UseRecommendedCleaningEquipment,Materials,andProcedures.SprayWaterorOtherLiquidSubstancesDirectlyatMotor,PowerSwitchoranyOtherElectricalComponents.ThoroughlyCleanEquipmentatLeastDaily.CLEANINGTHEEMG-32MIXER-GRINDER1.Disconnectmixergrinderfrompowersourceandperformlockout/tagoutprocedures.2.Removegrindingbowlendring,breakerplate,knifeandgrindingauger.3.Removemixingpaddlesbyfirstlooseningthewingnutslockingthemixingpaddlefronthubs.Turnthefronthubsclockwiseandremovefromfrontofmachine.Slidemixingpaddlesforwardoffthedriveshaftsandremovethemixingpaddlesfromthemachine.DONOTPOWERSPRAYDIRECTLYATELECTRICALCOMPONENTS4.Machineisnowreadytobecleanedusingwarmsoapywaterandrinsedwithcleanwater.Machinemaybecleanedbypowerspraywashing,takingcaretonotspraydirectlyatanyelectricalcontrols.5.Thegrindingbowlcanberemovedforcleaningifdesired.Thisisaccomplishedb

23 yremovingthethreenutsontheflangeofthegri
yremovingthethreenutsontheflangeofthegrindingbowl.6.Aftermachinehasbeencleanedandallowedtoairdry,allexposedmetalsurfacesshouldbecoatedwithagoodfoodgradelightoilorgrease.7.Neverwashtheclearproductmixersafetycoverwithanytypeofabrasivecleaners.Useasoftclothandwarmsoapywateronly,rinsewithclearwater,letairdry.CLEANINGPROCEDURESFORTHEPOLYCARBONATESAFETYCOVER:Byusingcompatiblecleaners,coupledwithpropermaintenancetechniqueswillsignificantlyimprovethematerial’sservicelifeA.Rinsewithwatertoremoveexcessdustanddirt.B.Washwithsoapormilddetergentusingaspongeorsoftcloth.C.Rinsethoroughlywithcleanwater.D.Drywithasoftclothorchamoistopreventwaterspots.COMPATIBLECLEANERS•Formula409•Palmoliveliquid–3•TopJob,Joy-2•WindexwithAmmoniaD-4 TOAVOIDSERIOUSPERSONALINJURYTurnOff,UnplugMachineFromPowerSourceandPerformLockout/TagoutProceduretoThisMachineCleaningorServicing.UseRecommendedCleaningEquipment,Materials,andProcedures.SprayWaterorOtherLiquidSubstancesDirectlyatMotor,PowerSwitchoranyOtherElectricalComponents.ThoroughlyCleanEquipmentatLeastDaily.CLEANINGTHEEMG-32MIXER-GRINDER1.Disconnectmixergri

24 nderfrompowersourceandperformlockout/tag
nderfrompowersourceandperformlockout/tagoutprocedures.2.Removegrindingbowlendring,breakerplate,knifeandgrindingauger.3.Removemixingpaddlesbyfirstlooseningthewingnutslockingthemixingpaddlefronthubs.Turnthefronthubsclockwiseandremovefromfrontofmachine.Slidemixingpaddlesforwardoffthedriveshaftsandremovethemixingpaddlesfromthemachine.DONOTPOWERSPRAYDIRECTLYATELECTRICALCOMPONENTS4.Machineisnowreadytobecleanedusingwarmsoapywaterandrinsedwithcleanwater.Machinemaybecleanedbypowerspraywashing,takingcaretonotspraydirectlyatanyelectricalcontrols.5.Thegrindingbowlcanberemovedforcleaningifdesired.Thisisaccomplishedbyremovingthethreenutsontheflangeofthegrindingbowl.6.Aftermachinehasbeencleanedandallowedtoairdry,allexposedmetalsurfacesshouldbecoatedwithagoodfoodgradelightoilorgrease.7.Neverwashtheclearproductmixersafetycoverwithanytypeofabrasivecleaners.Useasoftclothandwarmsoapywateronly,rinsewithclearwater,letairdry.CLEANINGPROCEDURESFORTHEPOLYCARBONATESAFETYCOVER:Byusingcompatiblecleaners,coupledwithpropermaintenancetechniqueswillsignificantlyimprovethematerial’sservicelifeA.Rinsewithwatertorem

25 oveexcessdustanddirt.B.Washwithsoapormil
oveexcessdustanddirt.B.Washwithsoapormilddetergentusingaspongeorsoftcloth.C.Rinsethoroughlywithcleanwater.D.Drywithasoftclothorchamoistopreventwaterspots.COMPATIBLECLEANERS•Formula409•Palmoliveliquid–3•TopJob,Joy-2•WindexwithAmmoniaD-4 TOAVOIDSERIOUSPERSONALINJURYTurnOff,UnplugMachineFromPowerSourceandPerformLockout/TagoutProceduretoThisMachineCleaningorServicing.UseRecommendedCleaningEquipment,Materials,andProcedures.SprayWaterorOtherLiquidSubstancesDirectlyatMotor,PowerSwitchoranyOtherElectricalComponents.ThoroughlyCleanEquipmentatLeastDaily.CLEANINGTHEEMG-32MIXER-GRINDER1.Disconnectmixergrinderfrompowersourceandperformlockout/tagoutprocedures.2.Removegrindingbowlendring,breakerplate,knifeandgrindingauger.3.Removemixingpaddlesbyfirstlooseningthewingnutslockingthemixingpaddlefronthubs.Turnthefronthubsclockwiseandremovefromfrontofmachine.Slidemixingpaddlesforwardoffthedriveshaftsandremovethemixingpaddlesfromthemachine.DONOTPOWERSPRAYDIRECTLYATELECTRICALCOMPONENTS4.Machineisnowreadytobecleanedusingwarmsoapywaterandrinsedwithcleanwater.Machinemaybecleanedbypowerspraywashing,taki

26 ngcaretonotspraydirectlyatanyelectricalc
ngcaretonotspraydirectlyatanyelectricalcontrols.5.Thegrindingbowlcanberemovedforcleaningifdesired.Thisisaccomplishedbyremovingthethreenutsontheflangeofthegrindingbowl.6.Aftermachinehasbeencleanedandallowedtoairdry,allexposedmetalsurfacesshouldbecoatedwithagoodfoodgradelightoilorgrease.7.Neverwashtheclearproductmixersafetycoverwithanytypeofabrasivecleaners.Useasoftclothandwarmsoapywateronly,rinsewithclearwater,letairdry.CLEANINGPROCEDURESFORTHEPOLYCARBONATESAFETYCOVER:Byusingcompatiblecleaners,coupledwithpropermaintenancetechniqueswillsignificantlyimprovethematerial’sservicelifeA.Rinsewithwatertoremoveexcessdustanddirt.B.Washwithsoapormilddetergentusingaspongeorsoftcloth.C.Rinsethoroughlywithcleanwater.D.Drywithasoftclothorchamoistopreventwaterspots.COMPATIBLECLEANERS•Formula409•Palmoliveliquid–3•TopJob,Joy-2•WindexwithAmmoniaD-4 TOAVOIDSERIOUSPERSONALINJURYTurnOff,UnplugMachineFromPowerSourceandPerformLockout/TagoutProceduretoThisMachineCleaningorServicing.UseRecommendedCleaningEquipment,Materials,andProcedures.SprayWaterorOtherLiquidSubstancesDirectlyatMotor,PowerSwitcho

27 ranyOtherElectricalComponents.Thoroughly
ranyOtherElectricalComponents.ThoroughlyCleanEquipmentatLeastDaily.CLEANINGTHEEMG-32MIXER-GRINDER1.Disconnectmixergrinderfrompowersourceandperformlockout/tagoutprocedures.2.Removegrindingbowlendring,breakerplate,knifeandgrindingauger.3.Removemixingpaddlesbyfirstlooseningthewingnutslockingthemixingpaddlefronthubs.Turnthefronthubsclockwiseandremovefromfrontofmachine.Slidemixingpaddlesforwardoffthedriveshaftsandremovethemixingpaddlesfromthemachine.DONOTPOWERSPRAYDIRECTLYATELECTRICALCOMPONENTS4.Machineisnowreadytobecleanedusingwarmsoapywaterandrinsedwithcleanwater.Machinemaybecleanedbypowerspraywashing,takingcaretonotspraydirectlyatanyelectricalcontrols.5.Thegrindingbowlcanberemovedforcleaningifdesired.Thisisaccomplishedbyremovingthethreenutsontheflangeofthegrindingbowl.6.Aftermachinehasbeencleanedandallowedtoairdry,allexposedmetalsurfacesshouldbecoatedwithagoodfoodgradelightoilorgrease.7.Neverwashtheclearproductmixersafetycoverwithanytypeofabrasivecleaners.Useasoftclothandwarmsoapywateronly,rinsewithclearwater,letairdry.CLEANINGPROCEDURESFORTHEPOLYCARBONATESAFETYCOVER:Byusingcompatibleclea

28 ners,coupledwithpropermaintenancetechniq
ners,coupledwithpropermaintenancetechniqueswillsignificantlyimprovethematerial’sservicelifeA.Rinsewithwatertoremoveexcessdustanddirt.B.Washwithsoapormilddetergentusingaspongeorsoftcloth.C.Rinsethoroughlywithcleanwater.D.Drywithasoftclothorchamoistopreventwaterspots.COMPATIBLECLEANERS•Formula409•Palmoliveliquid–3•TopJob,Joy-2•WindexwithAmmoniaD-4 COMPATIBLE CLEANERS: Formula 409, Palmolive liquid - 3, Tob Job, Joy - 2, Windex with Ammonia D-4.CLEANING THE BOWL - RING AND WORM CARE OF TIN COATED PRODUCTS (DO’S AND DON’TS) 1. Do not use abrasive cleaning materials, such as brillo pads or metal scrapers. Tin is a soft metal and 3. Do not use a detergent containing a high percentage of tri-sodium phosphate or meta-silicate. Tin is reactive to both. MIXINGPADDLEINSTALLATIONS/N’s6001to6057TheMixingPaddlesARENOTINTERhowevertheyaretimedtoallowforpropermixaction.PADDLEINSTALLATION:Installthecorrespondingmixerpaddlesbymatchingthemaleandfemalehubdriveswiththerespectivefemaleandmalepaddlehubs.ReinstallthepaddlelockarmsandtightenthelockingwingboltsPADDLEREMOVAL:Re

29 movingmixingpaddlesbyfirstlooseningthepa
movingmixingpaddlesbyfirstlooseningthepaddlelockknobs(wingboltslocatedonfrontofthemachine)Thenturnthelockarmsclockwiseapprox.¼turntounlockthepaddleshaftsandremovethemfromthehop- 14 MIXINGPADDLEHISTORYBYSERIALNUMBER 15 ELECTRICFOOTSWITCHFOOTSWITCHPARTSLISTCordconnector,wt,straight, Maleplugw/6’cord,5wireFemalereceptacle90°Maleplugw/12’cord,5wireFootswitchw/12’cordandplugCoverguardCovergasketCoverscrew–shortCoverscrew–longGroundscrewTreadlespringInternalassemblycompleteMicroswitchBA-2R62-A4Treadlew/actuator&returnspringAuxiliarytreadlereturnspringOneactuator&actuatorspringassemblyFootswitchw/6’cord&plug 16 ELECTRICALSCHEMATIC 17 ELECTRICALSCHEMATICEMG-32WITHSERIALNO.6075-6300WITHELECTRICALFOOTSWITCHOPTIONTHREEPHASE 18 15 19 ELECTRICALSCHEMATICSTARTINGWITHSERIALNO.6301–ONWITHPNEUMATICFOOTSWITCHOPTIONTHREEPHASE 20 ELECTRICALSCHEMATICEMG-32WITHSERIALNO.6075-6300WITHPNEUMATICFOOTSWITCHOPTIONTHREEPHASE 21 Part No. Description226EE-0L01.9GOverload, B18K-G, 1.3-1.9 AMP, 440-460 Volt226EE-0L4IOverload, B18K-I, 2.5-4 AMP,208-240 VoltAir switch – DPDT Mom

30 entaryAir switch mounting bracketEnd bar
entaryAir switch mounting bracketEnd barrierEMG90177AContactor 24V coilw/aux.contactsEMG90180Aux. contact block – N.C.EMG90194Aux. contact block – N.O.EMG90249Buss, connecting link – LSKseriesEMG90552Fuse 3 AMP – time delayEMG90584Timer – on delayPart No. DescriptionEMG90675Reversing contactor – 24 voltEMG92003Subplate electricalEMG92014Fuse blockEMG92015Jumper – internal 3 poleEMG92016Din rail – 11’‘ longEMG92017Timer socketH281EE-31Overload, B18K-N,10-16 Amp, 440-460 VoltH281EE-321Overload, B18K-ON, 21-26 AMP,208-240 VoltHex screw ¼-20 ¾ SSTransformer208/240-277/380/480 V-2TerminalJumper – internal 6mm ITEMSNOTSHOWNMultiholestrainreliefLockring,½”Boot,HubbellRingterminal,redWirenut,orangeWirenut,yellowWirenut,redCordconnector,14/4ALDecal“CautionDoNotFillAboveCordconnector,10/4ALAugerdriveshaftkeyAugerdriveshaftlockwasherAugerdriveshaftlocknutPowercord,10/4,13feetExtensioncord,10/4,2½feetPlug,HubbellLockring,1”Terminal,ringground,Terminal,#6spade,insulatedEndbarrierO/LbussbarControlcord,8conductorTerminal,pu

31 shon16-14AWGJumper,internal3-poleDinrail
shon16-14AWGJumper,internal3-poleDinrail,11 incheslongStrainreliefconnector.375-.500REMG-32OperatingManualWarninglabel,EnglishWarninglabel,FrenchWarninglabel,SpanishDecal,“Rotation”RingwrenchTerminaldinrailmountInternaljumperTerminal,¼”femalespade,blueTerminal,#8ring,blueAcornnut,¼-20,SSFlatwasher,#10Flatwasher,¼,SSFlatwasher, 38 OD,SSFlatwasher,½,SSPoprivet, 18 ,ali.Hexheadscrew,10-32Hexheadscrew,¼-20½,SSHexheadscrew,¼-20¾,SSHexheadscrew, 1,SSHexheadscrew, ¾,SSHexheadscrew, 1¼,SSHexheadscrew, 1¾,SSHexheadscrew,½-131¼,SSHexheadscrew,½-132,SSHexheadscrew, 2,SSHexheadscrew, 1¼,SSHexnut,10-24,SSHexnut,10-32,SSHexnut,¼-20,SSHexnut, -18,SSHexnut,½-13,SSHexnut, -11,SSHexnyloknut,¼-20.SSHexnyloknut, -16,SSLockwasher,#10,SSLockwasher,#10externaltoothLockwasher,¼,SSLockwasher, ,SSLockwasher, ,SSLockwasher, ,SSPanheadscrew10-32 Roundheadscrew,6-32 ,SSRoundheadscrew,10-32, Roundheadscrew,8-32 ,SSRoundheadscrew,10-32Roundheadscrew,10-32Roundheadscrew,¼-201,SSWingnut, -16,SS 23 24 25 26 JOURNALBOXASSEMBLYP/N–ItemNo.DescriptionJournalbox,#62001onAugerdriveshaft

32 ,#62001Journalboxseal(2ea.)Journalboxass
,#62001Journalboxseal(2ea.)Journalboxassembly53888,53940Frontbearingcup/coneassembly,orderH310AItemNo.Description53889,53939Rearbearingcup/coneassembly,orderH311AAugerdriveshaftkeyAugerdriveshaftlockwasherAugerdriveshaftlocknutVentedgreasefitting RIGHTHANDHINGEASSEMBLYSHOWNINCLOSEDPOSITION 27 OPTIONALEQUIPMENT 28 SAFETYLABELLOCATIONSKEEPHANDSOUTOFHOPPER 29 TANDEM OPERATION ILLUSTRATION 31 OPERATOR’SSIGNATUREPAGE READANDUNDERSTANDTHISENTIREMANUALBEFORESIGNINGBELOWMYSIGNATUREATTESTSTHATIHAVECOMPLETELYREADANDUNDERSTANDTHISMANUAL.IREALIZETHATTHISMACHINE,IFOPERATEDCARELESSLY,CANCAUSESERIOUSINJURYTOMYSELFANDOTHERS.NAME(PRINT) SUPERVISOR’S LIMITEDWARRANTY:TheBiroManufacturingCompanywarrantsthattheBIROEMG-32MixerGrinder/Chopperwillbefreefromdefectsinmaterialandworkmanshipundernormaluseandwithrecommendedservice.BIROwillreplacedefectiveparts,whicharecoveredbythislimitedwar-ranty,providedthatthedefectivepartsareauthorizedforreturn,shippingchargesprepaid,toadesignatedfactoryforinspectionand/ortesting.DURATIONOFWARRANTY:Thewarrantyperiodforallpartscoveredbythislimitedwarrantyisone(1)yearfr

33 omdateofinspection/demonstrationasadvise
omdateofinspection/demonstrationasadvisedonthereturnedWarrantyregistra-tioncard,oreighteen(18)monthsfromoriginalfactoryshippingdate,whicheverdateoccursfirst,exceptasnotedbelow.PARTSNOTCOVEREDBYWARRANTY:Thefollowingarecoveredbythislimitedwarranty:wearablepartsinthegrindingsystemsuchasbowl,ring,worm,driveshaft,andknifedrivepin.Thislimitedwarrantydoesnotapplytomachinessoldasused,rebuilt,modified,oralteredfromtheoriginalconstructioninwhichthemachinewasshippedfromthefactory.Watercontaminatedelectricalsystemsarenotcoveredunderthislimitedwarranty.BIROisnotresponsibleforelectri-calconnectionofequipment,adjustmentstotheswitchcontrolsoranyotherelectricalrequire-ments,whichmustbeperformedonlybyacertifiedelectrician.BIROisnotresponsibleforservicechargesorlaborrequiredtoreplaceanypartcoveredbythislimitedwarrantyorforanydamagesresultingfrommisuse,abuse,lackofproperorrecommendedservice.EXCLUSIONOFWARRANTIESANDLIMITATIONOFREMEDIES:BIROgivesnowarrantiesotherthanthoseexpresslystatedinthislimitedwarranty.THEIMPLIEDWARRANTYOFMER-CHANTABILITY,THEIMPLIEDWARRANTYOFFITNESSFORPROCESSINGOFFOODPROD-UCTS,ANDALLOTH

34 ERIMPLIEDWARRANTIESARESPECIFICALLYEXCLUD
ERIMPLIEDWARRANTIESARESPECIFICALLYEXCLUDED.BIROISNOTLIABLEFORCONSEQUENTIALORINCIDENTALDAMAGES,EXPENSES,ORLOSSES.THEREMEDIESPROVIDEDINTHISBIROLIMITEDWARRANTYAREPURCHASER’SSOLEANDEX-CLUSIVEREMEDIESAGAINSTBIRO.REGISTRATIONCARDS:Youmustsign,dateandcompletewarrantyregistrationcardsuppliedwitheachmachine.ThewarrantycardmustbereturnedtoTheBiroManufacturingCompanyforproperregistration.IfnowarrantycardisreturnedtoBIRO,thewarrantyperiodwillbeginfromthedatethemachinewasoriginallyshippedfromthefactory.HOWTOGETSERVICE:1.Contacttheentityfromwhomyoupurchasedthemachine;or2.Consulttheyellowpagesofthephonedirectoryforthenearestauthorizeddealer;or3.ContactBIROMfg.Companyfortheauthorizedserviceentity(250plusworldwide)inyourarea.THEBIROMANUFACTURINGCOMPANY1114MainStreetMarblehead,OhioPh.419-798-4451Fax419-798-9106E-mail:service-department@birosaw.comWeb:http://www.birosaw.comITEMNO:EMG92099MANUALFormNo.EMG32MAN-11-03-6COMM ITEM No. EMG92099 MANUALPTCT: EMG32MAN 8-07-7 ACME THE BIRO MANUFACTURING COMPANY1114 Main StreetMarblehead, Ohio 43440-2099Ph. 419-798-4451Fax 419-798-9106E-mail: Service@birosaw.c