Manufacturing Locations - PDF document

on by 1 www.aster.in 1. Profile – Manufacturing Locations 2. Profile – Global Presence 3. Profile – Towers Design & Development 4. Tower – Fabrication Facilities 5. Towers Categories 6. Historical Volume Shipped 7. Clients 2 www.aster.in Manufacturing Facility  Towers o Hyderabad - 2 Units o Raipur - 2 Units  Monopoles & High Masts o Hyderabad - 1 Unit  All Manufacturing Facilities are A pproved by BSNL , TEC Wing and PGCIL as a Part of Infrastructure assessment 3 www.aster.in 4 Towers Shipped up to March 31 st 2014 Legend Regional office www.aster.in Mauritius Kabul Riyad Sharjah Colombo Hyderabad Dar Es Salaam Nairobi Douala Kathmandu Design Detail Certification Prototype Fabrication Lattice Cell Lattice Transmission Lattice Sub - station Lattice Broadcast Monopoles Lattice Windmill 5 www.aster.in  Aster engineering division has qualified and experienced structural design engineers . We have developed over 200 + designs complying with multinational tower standards .  Towers are designed using latest software based programs taking into account various parameters such as Added Loads - Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc . , Climatic Loads - Wind, Seismic, Ice and Temperature etc . , Technical Considerations - Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc . , Ctnd. 6 www.aster.in 7  Design software utilized PLS - Tower v12.10 MS Pole ver.6 iTOWERS Designer TL STAAD.Pro 2005 i TOWERS Designer MW PLS - Pole v12.10  Design standards utilized IS 875:1987 and IS 802:1995/1992 Indian EIA/TIA - 222 - G American SEI/ASCE 10 - 97 & 48 - 05 American BS8100 - 1:1986, BS8100 - 3:1999 British AS3995 - 1994 Australian SABS South African ILE TR7,2000 British  Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT) - Chennai; Central Power Research Institute ( CPRI) www.aster.in  Generation of Bill Of Material (BOM)  Shop floor drawing for manufacturing  Assembly drawing for field installation  Software utilized  bocad - 3D  AutoDesk Inventor 2011  progeCAD 2010 8 www.aster.in  Dedicated independent prototype assembly units  In House Proto Test Facility  Spectro Analyzer for Materials Strength measurement  Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production 9 www.aster.in – Geographical Spread - 3 Strategic Locations – Manufacturing Facilities - 8 Self Driven Units – Human Resources - Highly Skilled – Sophisticated Machinery - Meeting the Industrial Standards – Fabrication Capacity – 142,320 MT/Annum – Galvanization Capacity - 187,320 MT/Annum – Quality Certification - Accredited With ISO 9001:2000 & 14001:2004 – Quality Assurance Plan - As Mutually Agreed upon with Customer More information 10 www.aster.in – Fabrication Capacity – 52,200 MT/Annum – Galvanization Capacity – 108,000 MT/Annum – Machines - Lattice Towers • CNC - Plasma cutting machine • CNC - Angle cutting, Hole and Stamping machines • Notch cutting machines • Angle bending machines • Angle cropping with stamping • Radial drilling machines • Induction furnace for heating bend portion – Machines – Monopoles • CNC operated press brake • CNC Plasma profile cutting machine • Pole closing and welding machine • Pole straightening machines More information 11 www.aster.in More information 12 www.aster.in Materials Dispatch Yard - Transmission Towers, Domestic Materials Dispatch Yard – Telecom Towers, Domestic − Fabrication Capacity – 30,000 MT/Annum − Galvanization Capacity – 30,000 MT/Annum − Machines - Lattice Towers • CNC – Plasma cutting • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with Stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines More information 13 www.aster.in 36,000 MT Capacity, Galvanization unit 14 40 m GBT Materials Bundles at Materials Yard, Domestic Materials Dispatch Yard, Telecom Towers, Domestic Materials Dispatch Yard, Domestic www.aster.in BSNL’s TEC - GR 60 m Prototype Assembled at Proto Yard − Fabrication Capacity – 10,800 MT/Annum − Machines - Lattice Towers • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines More information 15 www.aster.in – Fabrication Capacity – 21,000 MT/Annum − Galvanization Capacity – 21,000 MT/Annum − Machines - Lattice Towers • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines More information 16 www.aster.in More information 17 www.aster.in – Fabrication Capacity – 24,000 MT/Annum − Galvanization Capacity – 24,000 MT/Annum − Machines - Lattice Towers • CNC – Plasma cutting • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines More information 18 www.aster.in More information 19 www.aster.in – Fabrication Capacity – 4,320 MT/Annum – Galvanization Capacity – 4,320 MT/Annum – Machines - Lattice Towers • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle cropping with stamping machines • Angle bending machines • Radial drilling machines • MIG welding machines More information 20 www.aster.in 21 Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length CNC Machine Plasma Cutting Machine Poles Straightening Machine www.aster.in Tensile and Band Testing Equipment 22 Impact Testing Equipment Material Chemical Property Testing Laboratory Soil Testing Laboratory www.aster.in Spectro Analysis Test Facility  Transportation to customers is done by both sea and Air ways  Materials are Packed in 20 feet and 40 feet containers as per the requirement  Containers placed on Trailers transported up to nearest Port  All the containers shipped properly under proper and strict supervision of our Transportation Agents  Different towers are loaded into the same container with color coding and can be easily identified based on the site. Cntd. 23 www.aster.in International packing standards adhered to  Description of packing material with Customer Name, Batch No, Location etc . is mentioned on the packed items .  Wooden cases are used for packing of small Plates . Packing is done using Jute strip and bags .  Sufficient care is taken in the process of storing, packing and Handling of Galvanized products .  During Transportation adequate ventilation is provided to prevent white rust or wet storage stains .  Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de - oxidation effects .  NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically . 24 www.aster.in More information Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India Cell Site on completion of all Civil Works, AP, India Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan 25 www.aster.in More information 50 m Square Angular Ground Based Tower installed for Roshan at Logar, Afghanistan 26 www.aster.in 40 m Square Angular GBT installed for Bharti AirTel, AP, India 400 kV Transmission Line Tower at Sonipat, Haryana, India 149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown in all templates of this presentation 40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport 27 50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India www.aster.in Description Total In Domestic Market Power Transmission Towers Design, Fabrication & Supply 227,501 MT Substation Structures Fabrication & Supply 7,708 MT Telecom Towers Design, Fabrication & Supply 31,156 Nos Broadcast Towers Design, Fabrication & Supply 49 Nos Monopoles / High Masts Design, Fabrication & Supply 13,251 Nos Windmill Towers Fabrication Supply 34 Nos In Overseas Market Telecom Towers Design, Fabrication & Supply 20,580 MT Broadcast, Radar Towers Design, Fabrication & Supply 34 Nos Power Transmission Towers Design, Fabrication & Supply 17,550 MT More information 28 www.aster.in 29 www.aster.in Note: Logos used in this presentation are proprietary of the respective companies