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Accord Integrated Process Management Accord Integrated Process Management

Accord Integrated Process Management - PowerPoint Presentation

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Accord Integrated Process Management - PPT Presentation

Accord Process Management Feb 2017 1 Secure Process Operation Built In Accord Process Management Feb 2017 2 Accord is used to provide secure Automation systems by automatically implementing process models in PLCs with automatic linking for HMI screens Recipes Reports and Plans ID: 749994

accord process feb management process accord management feb hmi 2017 plc development programs server automatically equipment test plan built

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Slide1

Accord

Integrated Process Management

Accord Process Management Feb 2017

1Slide2

Secure Process Operation – Built In

Accord Process Management Feb 2017

2

Accord

is used to provide

secure Automation systems by automatically implementing process models in PLCs, with automatic linking for HMI screens, Recipes, Reports and Plans.

Systems may be implemented with process knowledge, and the many built-in features means that coding and scripting are not needed, so system owners have flexibility for changes and improvements. Slide3

Optimising MS SQL for Process Automation

Accord is completely based in MS SQL and Visual Studio, which provides leading standards of Security and Portability.

Accord Process Management Feb 2017

3

Full Security Achieved using MS SQL as Historian,

with Audit Trail Reports and Checking,

W

ith Full Archiving, set-up of Off-Peak backup times and archive sizes

Slide4

Accord Modules:

>

Builder

Process Model and Documentation

>

Server – Data and Communications Management, Emulator Security, Historian, Redundancy, Tools> Simulator – Check process operation on PC before PLC testing.> PLC Engine – PLC Runtime Library

>

HMI

– PC / Panel PC Operator Workstations

>

Replay

– Review Process operation on HMI

> Reports – Program Reports by Event, Time> Recipe – Reconfigure programs for Setpoints, Step Order> Plan – Configure SOP and Program sequences

Accord Process Management Feb 2017

4Slide5

Accord Process Management Feb 2017

5

Linked and Managed Modules

Accord modules are fully integrated - Modules on one or many PCs communicate with Server for all data, without any tagging or scripting. Slide6

Full Management of All Items

Accord provides monitoring and management of all items in the Automation Model, using powerful built-in functionality

Automatically

applied

for all items;

Valves, Motors, Instruments, Programs, Plans, Setpoints ...

Accord Process Management Feb 2017

6

Every items, such as a Valve is

-Continually monitored for Error

-Interlock checked before activation

-Requires Log-In for activation or overrides

- Is automatically recorded for all functionsSlide7

>

Improved

Quality

- No Programming Errors,

Matching Validation Documents

, Data Checks

> Easier Maintenance - Standardisation of Projects due to framework - Easier to understand and modify than PLC languages.

>

Built in History Audits

- Server contains Audit for all Operations

Events

-

Builder contains Audit for all Model Development > Reduced Engineering with Built-In functionality - PLC system implemented from Project and Library. - Objects are automatically available for relevant functions. - Documentation Automatically GeneratedAccord Process Management Feb 2017

7

The Accord AdvantagesSlide8

Accord provides all required management of Equipment and Programs. The Equipment and Programs are set-up by configuration in Builder and then the PLC Library automatically implements all functions. Securely and Safely. In this way an Activation of a Valve in a Step will automatically occur in the PLC, with full checking, and without any PLC coding.

1. Build and Test

>

Builder -

Configure Model by generation listing equipment and programs

> Server -

Import Model for Testing

> HMI - Draw Screens and place Objects in Screen> HMI – Test Operation on PC

using

Emulator and Simulator

>

Builder

-

Generate Design and Test Documentation (MS Office)

2.

Deployment, FAT, Commissioning> Server – Import Model for Download to PLC> Server – Setup required functionality using configuration (no coding)

> Security > Historian >

Redundancy

>

Reports

>

Recipe

>

Plan/SOP

>

Server -

Commission

Process, Generate

Reports, Sync setpoints to Model> Builder - Generate As-Built Documentation (MS Office)

Accord Process Management Feb 2017

8

Making an Automation System..Slide9

Accord Builder provides modelling for Equipment, Programs, Steps, Activations, Alarms, all in a clear easy environment, with easy import to Server and download to PLC.

Accord Process Management Feb 2017

9

Clear Process ModellingSlide10

Accord HMI graphic environment - All items link automatically for control and recording.

HMI Screen with full Program control, and built in access to all Setpoints, Value

s,

Accord Process Management Feb 2017

10

Secure Powerful HMI Control Slide11

Access to Control and History is automatically built into each device and program in HMI.

Flow Transmitter, showing all Alarm points and access to Settings, Trends and History,

Accord Process Management Feb 2017

11

I

nstant Access to Monitoring and History Slide12

All configured Selections, Setpoints, Step Times are available for every Program in the Model. Step Order may also be changed for a new Recipe.

New CIP Program Setpoints for ‘Product Line’ without any re-programming,

Accord Process Management Feb 2017

12

Recipe Management for Production PersonnelSlide13

All configured Programs and Equipment Devices may be sequenced to start or Activate in a Plan. All Recipes may be selected for each Program. Selections automatically appear in HMI..

Plan for Automatic scheduling of Programs with Recipe selection and Report selection.

Accord Process Management Feb 2017

13

Plan and Schedule sequences of Programs Slide14

All configured Programs and Equipment may be included in a Report. Reports may be generated in many formats and may be automatically mailed at end of a Program or Plan

Report showing Status, Steps and Key Readings for a Program .

Accord Process Management Feb 2017

14

Full Reporting on Programs and Devices Slide15

All actions for operations and engineering are Automatically recorded and available in the Server Security Audit module.

Report showing Operator Device Overrides and Program Operation.

Accord Process Management Feb 2017

15

Full Security and Auditing Slide16

Product Aims

To Replace PLC and HMI Programming and MES Operations with

Object

Configuration - No Coding or

Scripting

To be suitable

for ISA S88 Systems To be 21CFR Part 11 Compliant

»

Faster Development and Better Quality

Graphic and List Based Configuration

Desktop process Emulation

Quality

(FDA/GAMP) Documents auto-generated» Faster Commissioning and Easier Maintenance» Easy Configure Recipes, Plan/SOP Sequencing, Reports,

Accord Process Management Feb 2017

16Slide17

Sample Installation – Evaporator Concentrator

At Sigma-A

ldrich, Israel

Control of

2

stage

evaporation,

to concentrate from 500 Litres to 6 Litres, with interfaces for Product and CIP. Control is using Siemens PLC and Accord Controls, for fast development and commissioning.

Accord Process Management Feb 2017

17Slide18

Sample Installation – Reactor

At Chemifloc, Ireland

Control

of Reaction Process for Oxygen content under high pressure and temperature, with product recirculation using injectors, with Safety, Pressure Test and Production programs

C

ontrol is implemented on Siemens PLC and Accord HMI

Accord Process Management Feb 2017

18Slide19

Project Path Comparison

> Standard >

Accord

- Generate Design

Documents - Configure Model

- Write PLC

code - Use PLC Data for HMI Data - Draw HMI screens - Draw HMI Screens - Implement

Historian

- Write Recipe Management scripts

- Write Reporting

scripts

- Write

Plan / SOP scripts

- Write Test Documents - Generate Design and Test Documents - System Integrator Internal Test - Test in Emulator Mode or on PLC

- Factory Accept Test - Factory Accept Test - Commissioning

- Commissioning

- Update Design and Test Docs

- Generate

As-Built

Documents

Accord Process Management Feb 2017

19Slide20

Builder Summary

>

G

raphical and list based

>

Sections

for Equipment and

Programs Equipment : Tanks and Lines, containing Valves, Motors… Programs : Steps, Conditions, Alarms, Steps : Transitions, Lists of Alarms, Lists of Activations….

>

Full Editing of Objects and Lists

Addition

u

sing ‘Drag-and-Drop’ from icons

Added Objects are available for Lists

Use of Drop-Down and Add/Remove for List configuration> Consistency Check for I/O Addressing and Object validation> Documents are generated automatically to standard templates Documents: I/O List, Process Description, FDS, SDS,

FAT, SAT, Equipment Test / Calibration, Activation Charts and Cross References

Accord Process Management Feb 2017

20Slide21

PLC Library Summary

Built-In for functions for Equipment and Programs

Performs all Standard Process Control functions

>

Valve/Motor Manual/Auto

Activate

, Alarms, Interlocks ...> Digital In Switches, with Delay On/Off, Override ...> Analog In Scaling, Process Alarms, Override ...

>

Analog Out Scaling, from PID,

Manual/Auto ...

>

PID Loops Manual/Auto, PID Tuning,

Deadbands ...

>

Programs Steps, with Alarms, Activations, Operations, > Items and Lists are represented by Data in defined structures> PLC Library processes downloaded configuration data. > Supported in Siemens, Vipa, Mitsubishi, Schneider PLCs

, Accord Process Management Feb 201721Slide22

Server Summary

>

Import of Project - Download of Data to PLC

Partial downloads provided to running systems

Tools for PLC Addressing, Config Reports, PLC

Scan Time

> Management of Equipment and Programs through HMI Controls Equipment: Manual, Overrides, Settings ... Programs: Start, Stop, Step On, Step To ...

Parameters, Step Times,

Schedules ...

>

Management of

Security per Object and Feature and User

>

Includes Historian with Logging per Object and Deadband> Provides Operator Audit, recording all Operator History > Management for MES: Recipes, Reports, Plan and SOP methods >

Fail-over Redundancy Feature with full automatic data restoration

Accord Process Management Feb 2017

22Slide23

HMI Summary

>

HMI Product with

.Net

Controls for PLC Objects

Unique

Operations Features

;> Navigation within controls gives access to Project Explorer which allows selection of any other device in the system, e.g. a motor can be accessed from the Alarm Banner if it is in Alarm. ... It is possible to provide entire HMI from 1 Control with Explorer > Recent History – Shows Operations on an object in recent time.

>

Built in Trends – All

Value controls

have built in

Trends.

>

Replay mode provides review of all operations on HMI.

> KPI controls show progress and variances for management overview> Runtime configurable KPI allows managers to make any query without programmingDevelopment Features;> Full Graphical Editor, with drop onto screen and item selection,

Ability to Dock, Anchor, Align, Space, etc., >

Managed by Server, using MS SQL

methods

for

all data,

Controls placed on Screen easily linked to PLC objects using

Explorer

>

Configuration is stored in MS SQL, so is very secure

>

HMI deployment uses SQL methods, so no file transfer is needed

Accord Process Management Feb 2017

23Slide24

Product Development History Summary

1.

Development of Siemens S7 Code

2.

Proof of Concept using Excel and VB

3.

Development of Builder 4. Development of Builder Documents5. Development of Server and communications over OPC 6. Visual Objects for use in WinCC, RS View, InTouch, VBA..

7.

Development of Reports

8.

Development of

S

erver Security, Historian,

Tools...

9. Development of Mitsubishi and Schneider PLC code10. Development of HMI and .Net Controls11. Development of Redundancy for Server

12. Development of Check diagnostics module13. Development of

Recipe and Plan

modules

14.

Development of

HMI Replay mode

15.

Development of Emulator

and Simulator modules

Accord Process Management Feb 2017

24Slide25

Recent Developments - 2016

Some of the recent developments are:

1

. HMI KPI Controls – Runtime configurable query controls for HMI

2. External Controls

Configurable controls

for External Applications3. Advanced Plan Module for SOP functions4. HMI Replay Mode – Review automatic operation using HMI Screens

Development Plan - 2017

We

intend to develop the following in the next year:

1.

CodeSys

Library, - for

Festo

, ABB, other PLCs2. Advanced Builder – with Wizards, additional functions 3. RS Logix PLC LibraryIn addition we intend to improve the existing modules based on Customer requirements

Accord Process Management Feb 2017

25Slide26

Suitable For:

Accord Process Management Feb 2017

26

Accord is suitable for many types of Process System,

including

Pharmaceutical

Food

and Beverage Dairy Purified Water Waste Water UtilitiesCIP Blending Process BiogasSlide27

Sample Installations

>

Food and Beverage

> Dairy

-

Large Water Bottling Plant - Evaporators and Dryers - Whey Crystallisation - CIP

> Waste Water

> BioGas

- 24 Hour Cycle

- 500kw BioGas Plant - Continuous Treatment > Pharmaceutical - Evaporator Condenser Set - Purified Water Distribution with Sanitisation

> Refinery > Industrial

-

Lead Smelting Plant (IRL)

- Vacuum Pump Sets

- Chemical Reactor

> Distribution

- C

onveying Systems

Accord Process Management Feb 201727