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TYPES OF CHASSIS FRAMES TYPES OF CHASSIS FRAMES

TYPES OF CHASSIS FRAMES - PowerPoint Presentation

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Uploaded On 2017-07-28

TYPES OF CHASSIS FRAMES - PPT Presentation

LADDER FRAME The   ladder type frame consists of two C section side members with weldedin tubular cross members The ladder frame is so called because it resembles a ladder with two side rails and a number of cross beams ID: 573653

ladder frame frames bending frame ladder bending frames loads stiffness body torsional structure space disadvantages cross depth chassis members

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Slide1

TYPES OF CHASSIS FRAMESSlide2

LADDER FRAME

The

 

ladder type

frame

consists

of two

C

section side members with welded-in tubular cross-

members.

The

ladder

frame is

so called because it resembles a ladder with two side rails and a number of cross beams.

Originally seen on almost all vehicles, the ladder frame was gradually phased

out due to invention of better frames.Slide3

ADVANTAGES OF LADDER FRAME

The greatest advantage of the ladder frame is its adaptability to accommodate a large

variety

of body shapes and types.Bodies ranging from flat platforms, box vans andtankers to detachable containers can all be easily attached to ladder frames.Ladder frames exhibit good bending strength and stiffness.The open channel section provides easy access for attaching brackets and components.Slide4

DISADVANTAGES OF LADDER FRAME

The ladder frame exhibits poor

resistance to torsion or warping if simple, perpendicular

cross members are used. Also, the vehicle's overall height will be higher due to the floor pan sitting above the frame instead of inside it.If the open sections are replaced by closed box sections then the torsional stiffness is greatly

improved.

However

, the strength of the joints becomes critical as

the maximum

bending on all members occurs at the joints

and

the attachment

of brackets

becomes more

complex.Slide5

CRUCIFORM FRAMES

The cruciform

frame is

made of two straight

beams placed perpendicular to each other.

The cruciform frame overcomes the poor torsional stiffness of the ladder frame.

Here the torsional loads gets cancelled among the cross members and the side frame bears only bending loads.Slide6

ADVANTAGES

It overcomes the weak torsional stiffness of ladder frame.

When combined with a ladder frame, it can effectively take bending and torsional loads.

The cross beams at the front and rear not only assist in carrying the torsion moment but also assist in carrying the lateral loads from the suspension mounting points.Slide7

DISADVANTAGES

The maximum

bending occurs at the joint hence joint design becomes critical

.Since cruciform frame is used along with a ladder frame, it shares some of the disadvantages of ladder frame such as increased vehicle’s overall height.Slide8

SPACE FRAME

The frames described

earlier are

all essentially 2-dimensional or at

least their

depth is very much less than their length and breadth

.

Adding

depth to a frame

considerably increases

its bending strength and stiffness (i.e. truss type bridges

).

3-dimensional

Space

frames have

been used for specialist cars such as sports racing

cars.

This

type of vehicle design can be used for low volume production with G.R.P.

bodies.Slide9

ADVANTAGES

Like a truss,

a space frame is strong because of the inherent rigidity of the

triangle.Space frames can be used to span large areas with few interior supports.In a spaceframe chassis, the suspension, engine, and body panels are attached to a skeletal frame of tubes, and the body panels have little or no structural function.Due to the depth of the frame, it is more stiffer to bending and torsional loads than the two dimensional frames.

All the bending and torsional loads and the lateral loads are effectively resolved into tension and compression loads on the tubes.Slide10

DISADVANTAGES

A drawback of the

spaceframe

chassis is that it encloses much of the working volume of the car and can make access for both the driver and to the engine difficult. In this type of structure it is imperative to ensure all planes are fully triangulated so that the beam elements are essentially loaded in tension or compression.Due to the welded joints some bending and torsion restraints will occur at the joints, but to rely on these restraints will render the structure far less stiff

.Slide11

INTEGRAL STRUCTURES

The modern mass-produced passenger car is almost exclusively produced with sheet

steel pressings

spot welded together to form an integral structure. This is a structure where the component parts provide both structural and other functions. The depth of a structure such as a space frame, can improve the stiffness and in the integral structure the whole side frame with its depth and the roof are made to contribute to the vehicle bending and torsional stiffness.Slide12

ADVANTAGES

It is

stiffer in bending and

torsion.

It

is of lower weight than when using a chassis and

separate body

.

It

can be produced with lower

cost.

I

t

produces a quieter car for the passengers

.Slide13

DISADVANTAGES

Integral body

is geometrically very complicated and the detailed stress distribution

can only be determined by the use of Finite Element methods. The stress distribution within the structure is not only a function of the applied loads but also of the relative stiffness of the many components.During an impact the body will crumple completely beyond repair, whereas in a body-on-frame, only the body will be damaged and the chassis can be reused.Slide14

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