Background History Facility Products Processes New projects Cornell Dubilier Electronics Mexicali BC Mexico General Manager Eduardo Tagliapietra Lalo Location 5 mi South of Calexico California 2 h from SD CA 127 mi ID: 679092
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CDE Mexicali, Mexico
Introduction
BackgroundHistoryFacilityProductsProcessesNew projectsSlide2
Cornell Dubilier Electronics Mexicali, BC, Mexico
General Manager:
Eduardo Tagliapietra (Lalo)Location: 5 mi. South of Calexico California (2 h from SD CA 127 mi)
Warehouse and USA manufacturing located in Calexico CA just across the borderSlide3
CDE Mexicali, Mexico History1984 CD Electronica S.A. de C.V. established as Mica manufacturing plant2002 CD acquires NACC Mallory 2004 CD acquires York Capacitor Corporation AC film productsMoves AC film manufacturing to MexicaliDecember 2004 CD acquires assets Silvered Electronic Mica Co. SEMCO2011 added large AC filter caps and PFC capacitors (PFC)2012 moved JV metal clad operation to MexicaliMarch 2012 adding wrap and fill capabilityOctober 2012 Added board mount DC link capability (BLC)October 2012 CD acquires Radial Orange Drop line from SBEInstalled first phase in Mexicali in May 2013 November 2012 opens USA manufacturing facility for AC capacitors in Calexico
2013 – Snap-in line installed Slide4
CDE Mexicali, MexicoBackgroundFacility102,000 square feet275 employeesQualified, Skilled and Stable workforceMost employees have 20+ years Skilled degreed engineers in all areasUniversity of Baja California located in MexicaliISO 9001:2008Recognized by DESC, UL, CSA and TUVSlide5
CDE Mexicali, Mexico BackgroundKey highlightsStable and highly experienced labor forceExcellent transportation system across borderWarehouse located close by in Calexico CADuty free importation Raw materialEquipmentAutomated manufacturingSlide6
CDE Mexicali, MexicoProductsMica – 23%RF, snubbering, AC film products – 35%Motor runLightingPower supplyPower conversion (PC, ACF)DC film products – 21%UNL DC Film IGBT snubber modulePower films (944U, 945)Wrap and fill (930, 935, 940,941, 942, & 943 series) newBoard mount box type DC link (BLC) newRadial orange drop Contract manufacturing – 14%
Solenoids, RF ID tagsSnap-in – 7%Slide7
CDE Mexicali, MexicoAC ProductsAC CapacitorsMetalized Polypropylene / oil filled or impregnatedStandard EIA-456-AMotor Run CapLighting CapacitorsPower Conversion CapPower Factor CorrectionFilter capacitorsHigh voltage capacitorsSlide8
CDE Mexicali, MexicoAC Process automation / support13 film windersClass 100,000 clean roomAutomation Fully automatic cover assemblyEndsprayClear and test (and weld)Fill / seam / final testFull machine shopMaintenanceQuick prototypesNew Bedford supportJigs / fixturesSlide9
CDE Mexicali, MexicoMica productsDipped Silvered Mica CapacitorsMiniature dippedSnubber applicationsRF applicationsCMO and CMR high reliability capacitors (MIL-C-5, MIL-C-39001)MCM and MINSlide10
CDE Mexicali, MexicoDC film productsUNL - Board mount / snap in Metalized Polypropylene Capacitor. IGBT Snubber Capacitors modules 944 U – Low profile / High current DC link945 – Medium power DC capacitorAxial wrap and fillBoard mount box type DC linkRadial Orange drop - NEWSlide11
MexicaliNew projects October 2012/13 CDE additional capacity installedBoard mount DC link (BLC) NEW PRODUCTSnubber, specialty (Direct mount IGBT)Radial Orange Drop – Polypropylene and Polyester dielectricsMetal cladSnap in’sBenefitsTight control over materials and processesEngineering / Factory communication same day Enhanced service to customerProcess knowhow in placeTrained workforce in placeStocking warehouse in Calexico, CASlide12
Film processesWind / Weld
Fully automatic
lead welding
incorporating high frequency inverters for
exceptional
lead attachment
Incredibly versatile winding capability: Film, Film/Foil, and hybrid designsSlide13
Film processPotting / Marking
Automated meter, mix, and dispense of epoxy resin encapsulant
Fully automated laser marking systemSlide14
Orange DropWinding / Welding
Expanded film winding room to include orange drop winding machines in clean room environment
Automated lead attach welds wires to extended foils Slide15
Orange dropPowder coat / Test and crimp
Automatic Seiken fluidized bed (powder coating)
End of line – 100% automatic test and crimpSlide16
Orange dropSlide17
Metal clad
In 2012 we transfer all JV manufacturing equipment, tooling and drawings to CDE
Mexicali
Raw
material stock in our warehouse, we have all the actives, cases, top plates and terminals.Slide18
Metal clad
Clamping
area - the actives
are clamped together
with the case, top plate and
terminal.
Washing - the
units
are washed with
hot ionized water to eliminate any contamination
followed by dryingSlide19
Metal clad
Cap check followed by co-planarity checkSlide20
Snap-insSlide21
Thank youSlide22
Questions?Name four DC film types?Name one application for a dipped Mica capacitor?In what year was CD Mexicali established?How far away from San Diego is Mexicali?
UNL, IGBT, 944U, 945U
RF transmission, Snubber
1984
2 hours time (127 mi)