/
Chemie der Erde   S  Contents lists available at SciVe Chemie der Erde   S  Contents lists available at SciVe

Chemie der Erde S Contents lists available at SciVe - PDF document

min-jolicoeur
min-jolicoeur . @min-jolicoeur
Follow
461 views
Uploaded On 2015-04-29

Chemie der Erde S Contents lists available at SciVe - PPT Presentation

elsevierdechemer The metallurgy of antimony Corby G Anderson Kroll Institute for Extractive Metallurgy George S Ansell Department of Metallurgical and Materials Engineering Colorado School of Mines Gold en CO 80401 United States article info Article ID: 56717

elsevierdechemer The metallurgy antimony

Share:

Link:

Embed:

Download Presentation from below link

Download Pdf The PPT/PDF document "Chemie der Erde S Contents lists avai..." is the property of its rightful owner. Permission is granted to download and print the materials on this web site for personal, non-commercial use only, and to display it on your personal computer provided you do not modify the materials and that you retain all copyright notices contained in the materials. By downloading content from our website, you accept the terms of this agreement.


Presentation Transcript

ChemiederErde72(2012)S4,3…8 ContentslistsavailableatSciVerseScienceDirectChemiederErde journalhomepage: ThemetallurgyofantimonyCorbyG.Anderson articleinfo Articlehistory:Received4October2011Accepted10April2012 MineralprocessingExtractivemetallurgy Globally,theprimaryproductionofantimonyisnowisolatedtoafewcountriesandisdominatedbyChina.Assuchitiscurrentlydeemedacriticalandstrategicmaterialformodernsociety.Themetallurgical 1.BackgroundAntimonyisasilvery,white,brittle,crystallinesolidthatexhibitspoorconductivityofelectricityandheat.Ithasanatomicnumberof51,anatomicweightof122andadensityof6.697kg/mat26 Tel.:+13032733580.E-mailaddress:bulletsandarmory.Thestartofmassproductionofautomobilesgaveafurtherboosttoantimony,asitisamajorconstituentoflead-acidbatteries.Themajoruseforantimonyisnowasatrioxidefor”ame-retardants.2.OccurrenceandmineralogyTheabundanceofantimonyintheEarthscrustisapproximately0.2mg/kg.Antimonyisachalcophile,occurringwithsulfurandtheheavymetalscopper,leadandsilver.Morethan100mineralsofantimonyarefoundinnature.Someofthemorecommonones,as C.G.Anderson/ChemiederErde72(2012)S4,3…8Table1Commonprimaryantimonyminerals. HorsforditeCuSbDyscrasiteAgSbStibiodomeykiteCuAurostibiteAuSbBreithauptiteNiSbBreithauptiteNiSbUllmanniteNiSbSGudmunditeFeSbSStibniteSbStibiobismuthine(Bi,Sb)TetrahedriteCuAnniviteCuFreibergite(Cu,Ag)BournonitePbCuSbSStephaniteAgRamdohriteAgAndoriteAgPbSbGeocronitePbZinckenitePbSbJamesonite,PbBoulangeritePbFalkmanitePbMeneghinitePbCylindritePbFranckeitePbLivingstoniteHgSbBerthieriteFeSbFamatiniteCuStibioluzoniteCuBournonitePbCuSbSStibioenargiteCuGerstleyiteNaOKermesiteSbGabrieliteTlStibiocolumbiteSb(Nb,Ta)OSenarmontiteSbRomeite5CaOStibiconiteSbOStenhuggariteCaFeSbAsCervantiteSbStibio-tellurobismutite(Bi,Sb)ValentiniteSb 3.UsesandapplicationsAntimonytrioxide,Sb,isthemostimportantantimonycompoundproduced.Today,antimonytrioxideisproducedbyvolatilizingantimonymetalinanoxidizingfurnace.Itisusedinhalogencompound”ameretardingformulationsforplastics,paints,textilesandrubber.Mostcommercialgradesofantimonytrioxidecontainbetween99.2%and99.5%antimonytrioxidewithvaryingamountsofimpuritiessuchasarsenic,ironandlead.Com-mercialsuppliersoffervariousgradesofantimonytrioxidebasedontherelativetintingstrengthoftheirproduct,whichisafunc-tionofparticlesize.Antimonytrioxidealso“ndsgrowinguseasacatalystforPETproduction.Antimonypentoxideandsodiumanti-monate,NaSb(OH),arealsousedas”ameretardants.Antimonycompounds,primarilysodiumantimonate,arealsousedindecol-orizingandre“ningagentsforopticalglassandCRTglass.Intheelectronicsindustry,Sbusegrowsfordiodes.Antimonymetalisalsousedforproductionofantimoniallead,whichisanimpor-tantproductofthesecondaryleadsmelter.Ablastfurnacechargecontainingusedordiscardedbatteryplates,typemetalandbear-ingmetalisreducedtoleadbullion.Thebullionisthenre“nedinreverberatoryfurnacestomeetspeci“cations.Lead…antimonyalloysareusedinstarting-lighting-ignitionbatteries,ammunition,corrosion-resistantpumpsandpipes,tanklinings,roo“ngsheets,solder,cablesheathsandanti-frictionbearings.Currently,themajorconservationpracticewithintheantimonyindustryistherecyclingofthemetalinusedleadacidstoragebatteries,typemetalandbabbit.Also,antimonialleadandanti-monymetalarerecoveredfromintermediatesmelterproductssuchasslags,drosses,”uedustsandresiduesgeneratedatcopperandleadsmelters.Thesupplyofsecondaryantimonysubstantiallyexceedsthatfromprimarysourcesforantimonialleadapplications.Inotherminoruses,antimonyoxidesareusedaswhitepigmentsinpaints,whereasantimonytrisul“deandpentasul“deyieldblack,vermillion,yellowandorangepigments.Camo”augepaintscontainantimonytrisul“dewhichre”ectsinfraredradiation.Antimonytrisul“deisalsousedinthelinersofautomobilebrakesaswellTable2Annualworldmineproductionandreservesbycountry(tonnesofcontained CountryMineproductionReserves 20102011 Bolivia50005000310,000China150,000150,000950,000Russia30003000350,000SouthAfrica3000300021,000Tajikistan2000200050,000Othercountries40006000150,000Worldtotal167,000169,0001,800,000 asinsafetymatchcompositions.Intheproductionofredrubber,antimonypentasul“deisusedasavulcanizingagent.Antimonycompoundsarealsousedincatalysts,pesticides,ammunition,andmedicines.Aswell,avarietyofcompoundscontainingantimonyasthemajorconstituentarealsousedforotherammunitionsuchasdetonators,tracerbulletsandarmory.Also,aspreviouslynoted,antimonywaswidelyusedduringtheFirstWorldWarasitwasfoundtobethebestleadalloymaterialtouseforpenetratingarmorFlameretardantscontinuetodrivegrowthdemandforanti-monytrioxide.ThehistoriccapacityoftheworldsmajorestablishedproducersascompiledbytheauthorislistedinTable3Table4listsarecentcompilationofproductioncapacitiesofglobalminingoperations(Roskill,2011Overall,itisestimatedthatthedistributionofantimonyusesandconsumptionworldwideis”ameretardants72%,transporta-tionincludingbatteries10%,chemicals10%,ceramicsandglass4%,andother4%.TheUSA,JapanandWesternEuropewhichtogetheraccountforaround70%ofworlddemanddominateworldcon-sumptionofantimony.4.ThemineralprocessingofantimonyOriginallyantimonywasminedandhandsortedtoeffectcon-centration.SincethebulkofprimaryproductionisinChina,wherelaborisplentifulandcheap,surprisingly,handsortingstill“ndsalargeapplication.However,inrecentyears,manyotherunitoperationsareusedinthemineralprocessingofantimony.Theseincludeprimarilyconventionalcrushingandgrindingfollowedbycombinedgravityconcentrationand”otation.First,asstibniteisthepredominantmineralandChinaisthepredominantproducer,theindustrialmineralprocessingofatypicalChinesestibniteorewillbeelucidated.Aswell,thehistorical”otationoperationofalongtermindustrialNorthAmericansilverbearingantimonytetra-hedriteminingoperationwillalsobediscussed.Atypicalstibnitedepositmaycontaintheantimonysul“dealongwithpyriteandagangueconsistingofquartz,calcite,barite,kaolinandgypsum.Theoregradingabout2.7%Sbisputtoacombinedtreatmentbyhand-sorting,heavymediumseparationand”otation(Xikuangshan,1964;Chen,1964;Huangetal.,1965;Xikuangshan,1979).First,theoreishandsortedonthefeedbelttocrushingfora“nishedconcentrateofantimonylumps.Crush-ingtakesplaceintwostageclosedcircuitconsistingofajawandconecrusher.Aftercrushingto150mm,atwostagehandsortingiscarriedouttogiveantimonylumpsandtailsthatare150+35mm.The35+10mmfractionisheavymediumsepa-ratedtodiscardaportionofgangue.Thenthehand-selectedlowgradeconcentrateandtheheavyproductfromtheheavymediaseparationaregroundto10mm.Thisiscarriedoutinthreesep-aratesections.The“rstandsecondsectionsarecombinedintoa C.G.Anderson/ChemiederErde72(2012)S4,3…8Table3Plantcapacitiesofhistoricleadingproducersofre“nedantimony. CompanyLocationTotalcapacityandproducts(Sbtonne/year) HsikwangshanMiningAdministrationChina30,000(metal,trioxide,pentoxide,sodiumantimonate)KadamjaiskAntimonyCombineKyrgystan20,000(metal,trioxide)AmspecChemicalCorp.USA15,000(trioxide)LaurelIndustriesInc.USA12,500(trioxide)SocieteIndustrielleetChimiquedeLAisneFrance12,000(metal,trioxide)DachangMiningAdministrationChina10,000(metal)MinesdelaLucetteFrance9500(metal)EnalBolivia9300(trioxide)GreatLakesChemical(Anzon)USA6000(trioxide)UnionMiniereBelgium6000(sodiumantimonate)GuzhouDushanDongfengChina4000(metal,trioxide)HubeiChongyangChina4000(metal,trioxide)SunshineMiningandRe“ningUSA1000(metal,sodiumantimonate)Totallisted closedcircuitconsistingofballmillsandspiralclassi“ers.Thethirdsectionhasaballmillinconjunctionwithaspiralclassi“er,andprovidesthe“nalorefeedofa“nenessof60%200mesh.Ore35to+10mmisfedtoadrumH.M.S.separator.Sep-arationdensityisregulatedat2.62…2.56usingferrosilicon.Thelightproductisusedasback“llforthemine.Theheavyproductissenttothegrindingsectionwhereitispreparedfor”otation.Bulk”otationisperformedwithnaturalpHontheoregroundto200mesh.Flotationreagentsusedarebutylxanthateasacol-lector(100g/tonne),sodiumdiethyldithiocarbamateasacollector(75g/tonne),shaleoilasacollector(300g/tonne),leadnitrateasanactivator(150g/tonne),pineoilasafrother(100g/tonne)andkerosene(65g/tonne)asacollector.Scavengertailingsarecom-binedanddeliveredtoaseparatebankofcellsfor“nal,tertiaryscavenging.Rougherconcentrateisthricecleanedtomakeapurestibniteconcentrate.Overall33%oftheoreistreatedbyhandsort-ing,7%byheavymediaseparationand60%by”otation.ThetypicalseparationresultsareshowninTable5anddetailedplant”ow-sheetsandprocessdescriptionsmaybefoundinthereferencedliterature(XikuangshanAdministrationofMines,1979IntheUnitedStates,thelastprimaryproducerofantimonywasSunshineMining&Re“ningCompany.Theantimonybearingmineralintheminewasargentiferoustetrahedrite,orfreibergite.Asthisisthelongestoperatingprimaryantimonymineral”otationcircuitintheworld,adetaileddiscussion”ows.TheprincipalveinmineralsatSunshinearesiderite,quartz,pyrite,arsenopyrite,tetrahedrite,galena,chalcopyrite,andsphalerite.TheTable4Worldminecapacitybymainproducingcompanies,mid2011. CountryCompanyTotalcapacity(tonne/yearasSb) AustraliaMandalayResources2705BoliviaVarious5460CanadaBeaverBrook6000HsikwangshanTwinklingStar55,000HunanCheznuMining20,000ChinaTinGroup20,000ShenyangHuachengAntimony15,000KazakhstanKazzinc1000KyrgyzstanKadamshai500LaosSRS500MexicoUSAntimony70MyanmarVarious6000RussiaGeoProMining6500SouthAfricaConsolidatedMurchison6000TajikistanAnzob5500ThailandVarious600TurkeyCengiz&OzdemirAntimuanTotallisted143,280 onlymineralofeconomicimportancewastetrahedrite.Histori-cally,tetrahedriteorefeedgradesof1000…1300g/tonnesilverwascommonandcontainingupto1%antimony.Withlittlevariation,sil-vertocopperandantimonyconcentrateratioswere50:1and63:1respectively.Theorewascrushedbystagedgyratorysinclosedcircuittominus2cm.Grindingwasthencarriedoutinthreepri-maryballmillsto60%passing200meshforoptimumliberation.Thecombinedthroughputrateoftheprimarygrindingmillsis45Undertheseconditions,a40,000g/tonnesilverbearingtetra-hedriteconcentratecontaining24%copperand19%antimonywasroutinelyproduced.Overall,recoveriesofthetetrahedriteoreweretypically97%.TheSunshinemillsawitslastmajormodi“cationinthemid1950swithadded”oorspaceandtheincorporationof30newFagergren56cellsand12GaligherAgitair36cellswhichreplacedoldDenvercells.Additionally,aDenverregrindmillwasinstalled.Thepurposeofthesechangeswastoenhanceproduction,wherebytwoconcentrateswouldbeproduced.Fromthemid1950stheSunshinemillproducedthesetwoconcentratesfromthe”otationprocess;thehigh-grade,40,000g/tonnetetrahedritesilverconcen-trateandalow-gradepyriteconcentratewith20,000g/tonnesilverwithverylittlecontainedantimony.Distributionoftherecoveredsilverwas92%tosilverbearingtetrahedriteconcentratesand8%topyriteconcentrateswhiledistributionofantimonywas97%tothetetrahedriteconcentrates.Duringtheperiodbetween1953andearly1989,abulksul“deconcentratewasproducedinthe“rstcircuitutilizingAero”oat242astheprimarycollector.Ninety-“vepercentofthesilverbearingantimonytetrahedriteorewasrecoveredinthisstep.Thereclean-ingofthe“rstcircuitcleanerconcentratesasaccomplishedthroughtheadditionofzincsulfateandsodiumsul“teasapyriteandgalenadepressantfollowedby”otationtoahigh-gradeproductatcontrolledconditions.Aero3477wasusedinthesecondcircuitwhichscavengedanyremainingrecoverablesilvermineral.Addi-tionally,thetailingsfromtheretreatmentcircuitandthesecondcircuitcleanerconcentratesreportedtotheregrindmillandwereregroundtopassing95%325mesh.Thismaterialwasclassi“edthroughaKrebscyclone.Thelowergradeunder”owwassubjectedTable5Typicalstibniteoremineralprocessingresults. OperationOregrade(%Sb)Con.grade(%Sb)TailsgradeSbrecovery Handsorting2.257.800.1295.95Heavymedia1.582.650.1895.11Flotation3.1947.580.2193.97Average2.6819.440.1894.11 C.G.Anderson/ChemiederErde72(2012)S4,3…8toroughingandcleaning.Thehighergradeover”owreportedtothepyritecleanerconcentrates.Tailingsfromthepyriteroughersandpyritecleanercellsreportedtothesecondcircuitroughers.Duringearly1995,leadmineralizationasgalenaandasanti-monybearingbournonitebegantoshowupinabundanceinthemillfeed.Hence,tetrahedriteconcentratedilutionwithleadbecameagrowingproblem.Withzincsulfateandsodiumsul“teinusetodepresspyriteandgalenaintheretreatmentcircuit,thegalenawouldreporttotheregrindmillandwasrecycledasbefore.Galenaandbournonitethenre”oatedasarecirculatingloadinthisarrangementandreportedbacktothe“rstcircuittoberecoveredagaininthe“rstcircuitcleanerconcentrates.So,therecirculationofleadinthe“rst,second,andretreatmentcircuitsprovidedover-loadedconditionsaswellasdilutedthesilvergradeofoursingleThebankoffourAgitair36cellsremovedfrompyriteclean-ingserviceduringtheinitialsingleconcentratemodi“cationwerebroughtbackonlinetoserveasanintermediateprocessfortheregroundproduct(namelyretreatmenttailsandsecondcircuitcleanerconcentrates),whichhadpreviouslybeensplitbetweenthe“rstandsecondcircuitroughers.TheKrebscycloneusedtosplittheregroundproductbetweenthe“rstandsecondcircuitrougherswasleftinservicewiththehighergradeover”owcontinuingtoreporttothe“rstcircuitroughers.Thecycloneunder”owbecamefeedtothesefourAgitair”otationcells.Tailingsfromthisnewmodi“ca-tionweredirectedtothenewthirdcircuitrougherheadbox.Thedisc“lterwhichhadpreviouslybeenremovedfromservicewasplacedonline.Asleadvaluesofconcentrateproducedrosetoanacceptablelevelitwasdirectedtothis“lter.Theleadconcentratesproducedbythismethodprovedtobeanacceptableproductformarketing.Thereferencedliteratureprovidesdetailed”owsheetsandprocessdescriptions(Allen,19985.ThepyrometallurgyofantimonyForprimaryproduction,theantimonycontentoftheorehastraditionallydeterminedthepyrometallurgicalmethodofrecov-ery.Ingeneralthelowestgradesofsul“deorescontaining5…25%antimonyarevolatilizedtoantimonytrioxide:25…40%antimonyoresaresmeltedinablastfurnace:and45…60%antimonyoresaretreatedbyliquationorironprecipitation.Adescriptionofeachoftheseaswellasoxidereductionfollows(Motoo,1974;Vladislav,1981;Yong-FuandWei-Tao,1981Oxidevolatilization:Removalofantimonyasthevolatilizedtrioxideistheonlypyrometallurgicalmethodsuitableforlowgradeores.Combustionofthesul“decomponentsoftheoresup-pliessomeoftheheat;hencefuelrequirementsareminor.Therearemanyvariationsofthevolatilizationprocess,theprinciplesemployedbeingthesamebuttheequipmentdiffering.AsshowninEq.,thesulfurisburnedawayatabout1000Candremovedasawastegas,whereasthevolatileantimonytrioxideisrecov-eredin”ues,condensingpipes,abaghouse,aCottrellprecipitatororacombinationoftheabove.Roastingandvolatilizationareaffectedalmostsimultaneouslybyheatingtheore,mixedwithcokeorcharcoal,undercontrolledconditionsinequipmentsuchasashaftfurnace,rotarykiln,converterorroaster.Ifthevolatilizationconditionsaretoooxidizing,thenonvolatileantimonytetroxide,mayformandtherecoveryofantimony,asantimonytri-oxide,isdiminished.However,specialattentiontothechoiceofcharge,volatilizationconditions,andselectionofproductresultsinahigh-gradeoxidethatissuitableforuseinceramicsandotherapplications.Now,thisisprimarilyaccomplishedbyoxidationofantimonymetalwhichisillustratedinEq.:Antimonysul“deisreadilybutinef“cientlysepa-ratedfromthegangueofcomparativelyrichsul“deorebyheatingto550…600Cinperforatedpotsplacedinabrickfurnace.ThisisillustratedinEq..Themoltensul“deiscollectedinlowercontainers.Amoreef“cientmethodusesareverberatoryfurnaceandcontinuousliquation,howeverareducingatmospheremustbeprovidedtopreventoxidationofantimonysul“deandlossbyvolatilization.Theoxidevolatilizationprocesstorecoveradditionalantimonyusuallytreatstheresidue,containing12…30%antimony.Theliquatedproduct,calledcrude,liquatedorneedleantimony,issoldassuchforapplicationsrequiringantimonysul“de,orisconvertedtometallicantimonybyironprecipitationorcarefulroastingtotheoxidefollowedbyreductioninareverberatoryOxidereduction:Theoxidesofantimonyarereducedtometalwithcharcoalinreverberatoryfurnacesatabout1200C.ThisisillustratedinEqs.(4)and(5).Analkaline”uxconsistingofsoda,potashandsodiumsulfate,iscommonlyusedtominimizevolatilizationanddissolveresidualsul“desandgangue.Partoftheslagisfrequentlyreused.Lossofantimonyfromthechargebyvolatilizationishigh(12…20%ormore),evenwiththeuseofampleslagandcarefulcontrol.Thisnecessitatestheuseofeffec-tiveCottrellprecipitatorsorbaghouses,andconsiderablerecyclingofoxide.6CO(5)Ironprecipitation:Richsul“deoreorliquatedantimonysul-“de(crudeantimony)isreducedtometalbyironprecipitationThisisillustratedinEq..Thisprocessconsistingofheatingmoltenantimonysul“deincrucibleswithslightlymorethan3FeS(6)theoreticalamountof“neironscrap,dependsontheabilityofirontodisplaceantimonyfrommoltenantimonysul“de.Sodiumsulfateandcarbonareaddedtoproducesodiumsul“de,orslagisaddedtoformalightfusiblemattewithironsul“deandtofacilitateseparationofthemetal.Becausethemetalsoformedcontainsconsiderableironandsomesulfur,asecondfusionwithsomeliquatedantimonysul“deandsaltfollowsforBlastfurnacesmelting:Intermediategradesofoxideorsul-“deormixedores,liquationresidues,mattes,richslags,andbriquetted“nesor”uedustsareprocessedinwater-jacketedblastfurnacesat1300…1400C.Theoretically,thisprocessisillus-tratedinEqs.(7)and(8).Ingeneral,thesameblast-furnacepracticeusedforleadisfollowed,employingahighsmeltingcol-umn,comparativelylowairpressure,andaseparationofslagandmetalinaforehearth.Itisthefavoredmodeofsmeltingforallmaterialscontainingfrom25%to40%Sb,whichcanbemixedwith”uxestogiveachargesuf“cientlypoorinmetaltoholddownvolatilization.Aswell,slag,usuallyrunningunder1%antimony,isdesiredbecauseittendstoreducevolatilizationFlowsheetsanddetailedprocessdescriptionsforaprimarypyrometallurgicalproductionMaybefoundintheliterature C.G.Anderson/ChemiederErde72(2012)S4,3…8referenced(Vladislav,1981;XikuangshanAdministrationofMines,1964;Yong-FuandWei-Tao,19816.ThehydrometallurgyofantimonyHydrometallurgicalmethodscanbeemployedforsimpleanti-monymaterialsaswellascomplexonescontaininganynumberofmetals.Normalindustrialantimonyhydrometallurgicalpracticescallforatwostepprocessofleachingfollowedbyelectrodeposition.Inreality,thereareonlytwosolventsystemsutilizedinantimonyhydrometallurgy.Thesearethealkalinesul“desystemandtheacidicchloridesystemandthealkalinesul“desystempredomi-nates.Thealkalinesul“desystemhasbeenemployedindustriallyintheformerSovietUnion,China,AustraliaandtheUnitedStatesAndersonetal.,1992,1994;AndersonandKrys,1993;NordwickandAnderson,1993).Essentially,thelixiviantisamixtureofsodiumsul“deandsodiumhydroxideandwhenitisappliedtostibnite,asolutionofsodiumthioantimoniteisformed.Thiscanbeillustratedas;However,dissolutionofelementalsulfurinsodiumhydroxideisalsousedasalixiviantforalkalinesul“deleachingofantimony.Thecombinationofsodiumhydroxideandelementalsulfurresultsintheformationofspeciesotherthanjustsul“de(S).Bothsodiumpolysul“de(Na)andsodiumthiosulfate(Na)arecreatedalongwithsul“de.ThisisillustratedsimplisticallyinthefollowingO(11)2…5)(12)Duetotheoxidizingpowerofpolysul“deonsodiumthioantimonite,themajorspeciesinsolutionisnormallysodiumthioantimonate(Na).ThiscanbeviewedasS(13)Theelectrodepositionoftheantimonyfromthealkalinesul“desolutiontocathodemetalisnormallycarriedoutviaelectrowin-ningineitherdiaphragmornon-diaphragmcells.Theprimaryanodereactionsare;Theprimarycathodereactionis;Thecathodicmetalantimonyproductmayattainagradeover99.5%pureafterwashing.Thisindustrialalkalinesul“dehydrometallurgicalplantransuccessfullyforabout60years.Indus-trialalkalinesul“dehydrometallurgicalleachplant”owsheetsandmoreprocessdetailsmaybefoundinthereferencedliteratureAckermanetal.,1993;Andersonetal.,1992Theothermethodologyforantimonyhydrometallurgyistheacidicchloridesystem.Whilethealkalinesul“desystempredom-inates,muchresearchandpilotscaleworkhasbeenundertakentoutilizechloride-basedtechnology(KimSooSiketal.,1975;SuGuohi,1981;TangMotangetal.,1981;LiandXu,1984;Thibaultetal.,1997Intheacidicchloridehydrometallurgicalantimonysystem,hydrochloricacid,HCl,ofteninconjunctionwithferricchloride,,iscommonlyusedasthesolventforsul“demineralsuchasstibnite.Thisisillustratedas;S(18)Intheaqueoussolution,FeCldoesthejobofbothanoxidizerandachloridizingagenttoconverttheantimonyofthesul“demineralintoachloridecomplexwhileproducingelementalsulfur.Incaseswheretheantimonyisalreadyoxidized,itmaybeleacheddirectlywithHClwithouttheneedforFeCl.Thisisillus-tratedas;O(19)Aswiththealkalinesul“desystem,thesolubilizedantimonychloridecanbeproducedbyelectrowinningfromsolutionindiaphragmcells.Thisproducescathodeantimonymetal.Theprimarycathodereactionis;Sb(20)Theprimaryanodereactionsare;Alternatively,theantimonychloridesolutioncanbetreatedbyhydrolysisprecipitationoftheantimonyfromsolutionasasolidoxychloride.Then,theprecipitatedsolidistreatedwithammoniatoproduceapureantimonyoxide.Thisisillustratedas;2HCl(23)2HCl(24)O(25)O(26)Insummary,therearetwopredominanthydrometallurgicalsystemsforantimony.Alkalinesul“detechnologyisbyfarthemostutilizedbecauseofitsinherentantimonyselectivityanditseaseoffullscaleapplicationduetominimalcorrosionissuesthatareasso-ciatedwiththechloridesystem.However,thechloridesystemisbeingappliedwithagreaterdegreeofsuccessandcon“dence.7.AntimonyproductqualityInancienttimes,inextractingantimonyfromsul“deorebytheadditionofiron,astarlikefernshapedcrystallinepatternappearedduringthecourseofsolidi“cation.ThiswasdubbedthePhiloso-phersSignetStarŽin1610anduntilrecentlytheshapeofthesestarshadcommonlyservedtoindicatethegradeofthemetallicantimony.Indeed,whenantimonymetalcontainsimpuritieslikesulfur,arsenic,leadorirontoanyappreciableextent,itssurfaceshowsthepresenceoftheseforeignelementsbyspecks,byaleadenappearanceorbyapoorlyde“nedappearanceofthecrystallinepattern.Thisstarringphenomenonisalsoproducedbycoolingantimonymetal,orsocalledregulusundercoverofalayerofaproperlypreparedstarringmixture,orcoverture(Wang,1918whichisaslagthathasameltingpointlowerthanthatofantimonymetal.Whilestarringwastheoriginalindicatorofantimonyqual-ity,withenhancedanalyticaltechniquesavailable,speci“cationsarenowbetterde“ned.Tables6…8Yong-FuandWei-Tao,1981indicatethetypicalqualityandspeci“cationsforvariousantimony C.G.Anderson/ChemiederErde72(2012)S4,3…8Table6Analysisoftypicalimpureantimonyproductionproducts. ImpureSbfromreductionsmeltingImpureSbfromsmelting(%)cathodeSbmetal Sb96…9780…9098…98.5As0.2…0.30.2…0.30.02…0.1Pb0.1…0.250.1…5…C0.001…0.010.03…0.20.004…0.005Fe0.01…0.53…150.005…0.01Na0.02…0.10.02…0.10.1…1.0Sn0.01…0.10.01…0.10.01…0.03S0.1…1.00.2…0.30.15…0.40 Table7Chinesenationalstandardsforantimonymetalpurity. Sb(%)As(%)Fe(%)S(%)Cu(%)Totalimpurities(%) I99.85II99.65III99.50IV99.00 Table8Typicalqualityofantimonytrioxide. content(%)As(%)Pb(%)Fe(%)325mesh(%) 99.599.99 8.SummaryGlobally,theprimaryproductionofantimonyisnowisolatedtoafewcountriesandisdominatedbyChina.Assuchanti-monyiscurrentlydeemedacriticalandstrategicmaterialformodernsociety.Themetallurgicalprinciplesutilizedinproduc-tionarewideranging.Thispaperoutlinedtheprimarymineralprocessing,pyrometallurgical,hydrometallurgicalandelectromet-allurgicalconceptsusedintheindustrialprimaryproductionofantimony.Aswell,anoverviewoftheoccurrence,reserves,enduses,production,andqualitywasprovided.Ackerman,J.B.,Anderson,C.G.,Nordwick,S.M.,Krys,L.E.,1993.Hydrometallurgyatthesunshineminemetallurgicalcomplex.In:Hiskey,J.B.,Warren,G.W.(Eds.),ProceedingsoftheFourthInternationalSymposiumonHydrometallurgy.AIME-SME,SaltLakeCity,UT.Allen,J.L.,February1998.Sunshineminerespondingtomineralchangesinorefeed.Eng.Min.J.Anderson,C.G.,Nordwick,S.M.,Krys,L.E.,1992.Processingofantimonyatthesun-shinemine.In:Reddy,R.G.,Imrie,W.P.,Queneau,P.B.(Eds.),ResiduesandEf”uents„ProcessingandEnvironmentalConsiderations.AIME-TMS,SanDiego,Anderson,C.G.,Krys,L.E.,1993.Leachingofantimonyfromarefractorypreciousmetalsconcentrate.In:Hiskey,J.B.,Warren,G.W.(Eds.),ProceedingsoftheFourthInternationalSymposiumonHydrometallurgy.AIME-SME,SaltLakeCity,Anderson,C.G.,etal.,1994,March1.Antimonyseparationprocess.USPatentNo.Carlin,J.F.,January2012.Antimony,USGSmineralsinformation.Chen,J.,1964.FloatabilityofXikuangshanstibniteore.TestReport.Huang,M.,etal.,1965.Thecontinuousheavymediumseparationprocessonanti-monysul“deoresfromXikuangshan.TestReport.KimSooSik,etal.,1975.Leachingofantimonywithferricchloride.TaehanKwangsanHakoeChi12(4),35…39.Li,W.,Xu,B.,1984.Atrialprocessfordirecthydrometallurgicalproductionofanti-monywhite.HunanaMetall.4,20…23.Motoo,W.,1974.Equilibriuminreductionofantimonyoxidewithcarbonmonoxide.Jpn.Phys.Chem.Inst.Compilation8(12).Nordwick,S.M.,Anderson,C.G.,1993.Advancesinantimonyelectrowinningatthesunshinemine.In:ProceedingsoftheFourthInternationalSymposiumonHydrometallurgy,SaltLakeCity,UT.RoskillConsultingGroupLimited,July2011.Studyoftheantimonymarket.SuGuohi,1981.Newhydrometallurgicalprocessforantimony.ResearchReport.TangMotang,etal.,1981.NewtechniquesfortreatingtheDachangjamesoniteconcentrate.J.CentralSouthInst.Min.Metall.4,18…27.Thibault,J.,etal.,1997,September12.Processforproducingantimonytrioxide.InternationalPatentApplicationNo.PCT/CA97/00659.VladislavH.,1981.Apparatusandmethodsforthermaltreatmentofvariousrawmaterialsfornonferrousmetallurgyinacyclonefurnace.Ger.Offen.Wang,C.Y.,1918.Starringmixtureforantimonysmelting.USPatentNo.1,284,164.XikuangshanAdministrationofMines,1979.AbriefaccountofXikuangshanoreXikuangshanAdministrationofMines,1964.Volatilizationsmeltingofantimonysul“de”otationconcentrateinblastfurnace.SummaryTestReport.Yong-Fu,X.,Wei-Tao,Z.,1981.ImprovedSmeltingandRe“ningProcessesforPro-ductionofAntimonyandItsOxidesinXikuangshan,China.XikuangshanBureauofMines,China.