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Racking systems and warehousing equipment.The backbone of internal log Racking systems and warehousing equipment.The backbone of internal log

Racking systems and warehousing equipment.The backbone of internal log - PDF document

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Racking systems and warehousing equipment.The backbone of internal log - PPT Presentation

2 Racking is much more than just steel Racking is the key to optimum throughput efficiency because the efficiency of the entire material flow is optimised only through requirementspecific deprovi ID: 409075

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Racking systems and warehousing equipment.The backbone of internal logistics. 2 Racking is much more than just steel. Racking is the key to optimum through-put efficiency, because the efficiency of the entire material flow is optimised only through requirement-specific de-provides you with this key: Racking sys-stores (silos). For the storage of pallets, long goods … Jungheinrich offers you the complete solution: comprehensive warehouse planning that sees racking system working hand in handŽ. From initial planning and projecting up to hand over. From consultation via tailor-widest Service networks in Europe. manufacturers, Jungheinrich is aware of experience in planning, projecting, pro-many thousands of warehouses throughrequirements that have to be met for are carried out with pedestrian trucks, front seat trucks, reach trucks or high order pickers, Jungheinrich provides you 1 Application-specific, economical, reliable.The tools for any storage job. for narrow aisles Drive in/drive through rackingShuttle compact warehouse order picking Containers and cartons Platforms 3 2 Pallet storage 3 .......................................................................10 … 11Adjustable pallet racking for narrow aisles..........................................................12 … 13.........................................................................14 … 15................................................................................16 … 17...............................................................................18 … 19.............................................................................20 … 21............................................................................22 … 23Drive in / drive through racking ..................................................................24 … 25Shuttle compact warehouse systems ..............................................................26 … 27Shelving for storage and order picking.............................................................30 … 31............................................................................32 … 33...........................................................34 … 35............................................................................38 … 39..........................................................................40 … 41............................................................................42 … 43...........................................................................44 … 45.........................................................................46 … 47 Type BType E 8 The installation would not achieve optimum productivity 9 10 The classic among racking systems. level. In standard design, it reaches heights of 8 to 10 m and it can also be raised to high racks with 12 m height and in automatic operation up to 30 m to block stacking, there is no contact between pallets which allows direct racking levels ensures optimum storage be realised.ways storage and retrieval is also possi-ble by utilising narrow aisle trucks. This would reduce the aisle width required (narrow aisle on page 12). Direct access to all articlesAvailable for manual/automatic 11 12 The racking giant. Narrow aisle systems are the giants 10/11) at heights over 10 m and are free-standing. Reduced requirement for working aisles and extremely high lift heights are their distinguishing features. Narrow aisle systems are used specifi-cally where a) the space is limited and b) it is necessary to increase throughput compared with multi-position racking. Here, narrow aisle stackers (rail or induc- guidance with the choice of auto-cranes (RBG) are utilised. 19) take on stacking and retrieval oper-ations. Availability is ensured by canti-aisles. Jungheinrich high racks are free-standing. They are not a permanent part of the building and thus extremely adaptable during possible reorganisa-High throughput performance 13 14 every level. Angle profiles arranged in depth direction take on the shelf func-tion … additional space is gained through With the accessible arrangement of load advantageous when orders are picked straight from the pallet or box pallet. Optimum space utilisation especially for box pallets. heights, the stacking process is particu-larly speedy and safe. Compared with block stacking, direct access to all load Direct access to all articlesAvailable for manual or Operator-friendly order picking 15 16 Storage in all dimensions.High rack silo (Clad rack). Clad rack silos are racking constructions to which roof and walls are fixed. The stores are automatically controlled and reach heights up to 40 m. The silo design provides shortest construction times and offers interesting deprecia-High rack silos are used for storing large quantities of high throughput articles.rack servicing cranes ensure operation up to a height of 40 m. They can trans-fer freely from one aisle to the next. Europe-wide patented points system is fer effortlessly. 17 18 Optimum space utilisation with variable working aisles. Mobile racking is mounted on motor-and created storage space (up to 90 % compared with traditional racking). It nonetheless provides access to every and a medium number of different arti-cles with low access requirement.controlled locally from an individual rack or by remote control. Photoelectric safety barriers at both racking fronts Saving of up to 90 % racking aisles 19 20 Excellent space utilisation for Fifo method. retrieval on the other side of racking. As soon as a pallet is retrieved, the other retrieval position on inclined roller con-veyors. Brake rollers keep gravity under control and an automatic separating device ensures that the pallet at the front is never under impact pressure from the following pallet. Automatically driven rollerbeds in the channel are op-ing with the Fifo method, they ensure that goods are rotated effectively. Storage typically in lengthways direction 21 22 The conveyors slope between 3 and 5 %.Deposit and retrieval in this system is there are already load units in one of thethe one previously deposited against the slope. Pallets already in the channel retrieved. There are typically three pallets Excellent space utilisation for Lifo method. ApplicationPush-back racking is suitable for storing medium quantities of the same articles.OperationOperated by fork lift trucks as well as support-wheel stackers.AdvantagesOptimised filling ratioOptimised space utilisation 23 24 Compact storage system.Drive-in / drive-through racking. With drive-in / drive-through racking sev- load units are stored behind each bars (pallet rails). A loading / unloading cycle per racking lane from the top to the bottom (or the other way round) and retrieval. The trucks can drive into the racking lanes. With drive-in racking, rack servicing is only possible from one side (Lifo method). With drive-through carried out from one side and at the same time retrieval from the other side (Fifo method). Compared with drive-in racking, throughput is therefore higher with drive-through racking.Drive-in and drive-through racking are careful storage of goods.Before entering the aisle, the truck lifts the pallet to the required racking level. pallet. Sideways seat stackers are par-ticularly suitable as they provide the op-during reverse travel. 25 26 systems. They are part of a Jungheinrich shuttle systems is that they are designed Carriers, IPCs). Jungheinrich offers a range of versions to suit individual needs. With have fewer aisles and more pallet space over the same surface area, and there-fore more efficient cube utilisation (in particular with different articles). Deep. Compact. Efficient. The application areas are the same as for drive-in and drive-through racks (see system throughput is greater and that you only have to store one type of utilisation significantly. The system is to large distances between them. Typi-cal application fields include cold stores, production buffer stores, picking re-plenishment stores and the transport-High throughput levels with frequent channels, combined orders from vari-ous articles or replenishment in picking tunnel systems). Pallets are raised by the carrier truck directly with the IPC and can then begin immediately. 27 Excellent surface area and cube High throughput levelsTwo carrier types for different Different pallet types can be through individual interface and optimum residual capacity High throughput levels with frequent greater number of pallets per item, longer channels or combined orders for largely the same items). Pallets are de-in the channel. During the carrier jour-can therefore already begin. Retrieval is carried out in the same way. Under Pallet Carrier (UPC) 28 We could not do without one cm2. The system was tailor-made 29 30 Optimum access to any article. Shelving for storage and order picking. 12 m high.Jungheinrich shelving facilitates the stor-When making goods available … accord-directly available for the order picker. The Jungheinrich order picking racking provides the best preconditions for this. Order picking by hand is easier, picking times are reduced.By hand, with horizontal/vertical order 31 32 Drive-through racking works according ensure that stored goods move forward automatically to the retrieval point. This strict adherence to sequence ensures through racking. This extremely com-pact form of storage ensures very short order picking distances. Clear demarca-tion also helps avoid errors. The solution for Fifo. Drive-through racking is mainly utilised for order picking work. Roller conveyors can also be retrofitted in any standard racking and they are also available for cold stores. A pick-by-light solution can also be integrated in drive-through rack-with horizontal or vertical order pickers. Order picking platforms are inserted in multi-storey installations.Continuous reserve zonesSeparate depositing and retrievalRetrofitting possible 33 34 Automatic small parts storage ensures These are stored on angled supports … with full utilisation of room height. Top performance in warehouses. with high throughput requirements.Depositing and retrieval is carried out High throughput performanceDirect access to every article 35 36 37 Cantilever racking plusregular racking inspection. 38 There is practically no limit to the length poles, pipes and boards. Each racking be stored. For long goods of any type. Goods which are heavy and small to throughput are stored on cantilever such as Jungheinrich multiway reach trucks. They work without turning in the aisle and therefore only require very narrow aisle widths. 39 40 erected in an existing building.Mezzanine platforms create additional storage areas on the platform itself and at the same time room underneath … e.g. for production. Compared with forms offer many individual design used as order picking platforms. Additional storage space in existing buildings. care of the material flow from ground is provided by stairs.Extension of storage areaEfficient utilisation of room heightFlexibility on/underneath platform 41 42 Dependent on the type of goods, oper-systems often provides an economic solution. Best example: Order picking of operators being able to retrieve stored goods on several levels simulta-neously. Mezzanine platform with integral shelving. Order picking platforms incorporate the upper levels into the order picking zone. The utilisation of vertical order pickers is therefore not required.trucks support the order picking proc-to the ground floor. The racking is fed from the outside with fork lift trucks.Short order picking routes 43 44 Jungheinrich warehouse signs: number-ing is the first step for getting a ware-house under control. Organisational numbering from Jungheinrich is also the basis for manual and IT-supported From upright protectorsŽ for the pro-entire racking installation, Jungheinrich provides you with everything you re-quire for optimum interface of truck and racking: signage for racking rows, warning signs, information signs, direc-tional and prohibiting signs, load guardsmesh and chipboard bases. Accessories we are unable to offer will have to be Mesh for protection Chipboard baseUpright protectors 45 ensures efficiency and transparency for spection, Jungheinrich is there for you: If rectify the situation. Ensuring your rack system meets all your requirements.Prevent serious accidentsPrevent consequential damageReduce repair costsGreater safety for man, stored goods Essential safety in the warehouse. For safety reasons the owner of the warehouse is obliged to inspect or have inspected all warehouse equipment … including powered and static racks … systematically and at regular intervals. EN 15635, valid throughout Europe, lays down the procedure and scope of Visual inspections (e.g. weekly). employers safety officer.a) knows the legislation, regulations and decrees of the trade associations as well as European standards, and knowledge of the specific warehouse Jungheinrich offers rack inspections car-Industry approved rack inspectorŽ af-ter days of practical training in approved Inspections are carried out during nor-mal warehouse operation. In this case Visually identifiable defects Compliance with manufacturers Compliance with regulations and safety measurescally on the basis of a standard inspec- The inspection plate does 46 For every rack a suitable truck. Diesel / LPG stackerhydrostaticwith front wheel drive, Diesel / LPG stackerwith rear wheel drive, Diesel / LPG stackerhydrodynamic lift truck / stacker for lift truck / stacker with Electric pedestrian stacker, Electric sideways seat stacker,Electric pedestrian stacker,Electric hand stacker,Electric pedestrian stacker, Electric stand-on / travel distance: medium/long 47 Tri-lateral stacker, Tri-lateral stacker, ETX 513…515Multi-way reach truck Low level order picker, levelLow level order picker, levelHorizontal order picker, levelfitted with cold store cabs.Order picker / tri-lateral stacker,Order picker / tri-lateral stacker,Vertical order picker, Vertical order picker, Tow tractor,Tow tractor,Tow tractor,Tow tractor,Tow tractor,Tow tractor, Jungheinrich UK Ltd.Head Office:Sherbourne HouseTilbrookMilton Keynes MK7 8HXinfo@jungheinrich.co.ukwww.jungheinrich.co.uk2172.GB.05.2012.r.r.s · Technical modifications reserved. Jungheinrich trucks conform to the European Safety Requirements. ISO 9001/ ISO 14001