ROPE WINCHES AND GEARBOXES - PDF document

Drive TechnologyRope winchesandgearboxes ContentSideWinch GearboxesDesign and ConstructionIntegrated Rope drum-.# n6',%Rope grooves and RopeApplication Factor K*11'n!2'-, 3'",!#Calculation of Rope loadCalculation of Rope diameters and Rope drum diametersWinding Direction on Rope drums13Technical DataSupporting Frame Machining TolerancesGear Reduction RatiosHydraulic Control LayoutsRecommended LubricantsAccessoires for ZOLLERN WinchesApplication Questionnaire The ZOLLERN Group ZOLLERN is one of the pioneers of the metal industry. 3,300 employees at 15 production locations and seven subsidiaries in Europe, North and South America and Asia develop, manufacture and supervise a range of innovative metal products. ZOLLERN supplies sophisticated solutions for diverse applications through its business units drive technology, plain bearing technology, foundry technology, mechanical engineering #*#+#,21 ," 12##* .0-n*#1@ Winch GearboxesZOLLERN Winch Gearboxeshave proved highly successful under extreme operating conditions. Their principal features and +-12 1'%,'n!,2 "4,2%#1 0#compact dimensionsease of maintenancelong operation lifehigh performancemodular design of gear unitfunctional designWith these characteristics the machine designer will get a ready to install unit and will achieve economic 1-*32'-,1 #4#, ', !-,n,#" 1.!# !-,"'2'-,1@Potential applications:mobile cranesconstruction cranes and conveyorsmaterial and working elevatorsloading and cargo handling cranesshipboard and deck cranesrescue and wrecker salvage trucksdockyard and harbour cranes-p1&-0# !0,#1container gantriesaccess platformsZOLLERN gears use components common to our complete range (Winches, Slewing Units, Industrial Gears, Free Fall Winches) giving the advantage of volume production: cost savings from standard parts, reduced lead times, tested and proven designs across the whole range and readily available spares for units in service. Winch Gearboxes sssssssssssss sssssssssssss Design and Construction of Rope Winches 5'2& o,%# "0'4# %#0 -62 stage planetary gearboxRatios from i = 21 to 29Gearbox mounted inside winch drum, Parking Brake and Hydraulic motor o,%# +-3,2#" #62#0,**7@ ,.32 ," output in opposite sense of rotation. 3 stage planetary gearboxRatios from i = 45 to 147Gearbox mounted inside winch drum, Parking Brake and Hydraulic motor o,%# +-3,2#" #62#0,**7@ ,.32 ," output in opposite sense of rotation. 2 stage planetary gearbox with spur stage inputRatios from i = 40 to 150Gearbox mounted inside winch drum, Parking Brake and Hydraulic motor o,%# +-3,2#" #62#0,**7A 25', motor/brake option. Input and output in opposite sense of rotation. #1'%, ," -,1203!2'-, -2 -.# ',!
5'2& o,%# "0'4# %#0 -6 Winch Gearbox RangeOutput torques: 1.750 to 1.500.000 Nm. Rope load: 17 to 1.950 kN. In calculating the rope load care must be taken to include reeving, hooks and an allowance $-0 0##4',% #q!'#,!7 I1## .%# tvK@Notes The output torques Tdyn max, listed on pages 14/15 are based on FEM Standards I/3rd edition/load conditions u 03,,',% 2'+# !*11'n!2'-, xA ', !!-0",!# 5'2& Drive unit group M5. Ambient temperature +20 C° (FEM - Federation Europeenne de la Manutention).Gear DesignSelected for optimum surface durability and bending strength; also for minimum sliding velocity, according DIN 3990. External gear teeth are case-hardened and ground; internal gears annealed and nitride hardened.BearingsAll rotation parts run on rotation element bearings. Ball bearings are used to support the input gearing, needle roller bearings for the planet wheels and self aligning bearings for the drum support bearings. q!'#,!7&# #q!'#,!7 .#0 .*,#207 12%# '1 |{„ ,"  -32 ||„$-0 2&# "03+ #0',%1 ',!*3"',% 1#*1@ Example: Rope winch with 2 planetary gear stages total = 0,98 x 0,98 x 0,99 = 0,95LubricationAll gears and antifriction bearings are splash lubricated. Service intervals and recommended lubricants are given in the table on page 18. The end support bearing can be grease packed for lifetime operation – requiring no further service attention.Oil change, #62#0,* n**H 0#2�H"0', .'.# '1 n22#" 2- 2&# "0'4# o,%# -$ 5',!& %#0 -6@Oil levelOil level is checked by either dip stick or sight glass.CoolingCooling may be required where the unit is to operate continuously in direct sunlight or high ambient temperature environments. Cooling may be also required if the power on time is high. ZOLLERN can provide suitable coolers.Input OptionsZOLLERN’s modular system provides for hydraulic or electric motor input interfaces. Flange mounted or free shaftwith key to DIN 5480.SealsInput and output are protected with radial shaft seals of double lip type. This prevents oil leakage and protects the unit from ingress of dirt or water. �# 2&# 3,'2 '1 # 31#" -p1&-0# -0 -,❏1&'. ""'2'-,* protection is provided with greased felt strips and secondary radial seals. Mounting positionHorizontalFitting a1 5',!& %#0 -6 '1 "#1'%,#" 2- # o,%# mounted in a fabricated steel structure. The drive end +-3,2',% o,%# 0#!21 0-.# *-" ," 20,1+'11'-, torque, the non drive end reacts rope loads only and !, # 1$#*7 0#+-4#1 2- $!'*'22# n22',% -$ 2&# 5',!& drum and gearbox.BackstopFor special applications a backstop can be incorporated between the gear transmission and the parking brake. It operates as follows.Lifting of loadParking brake closedBackstop openLowering of loadParking brake openBackstop closedGeared limit switcha) electricalan electrical signal can be generated at various rope travel or end limit position. The switch positions are ',n,'2#*7 "(312 *#@ &# 15'2!& '1 o,%# +-3,2#" with drive from the rope drum through the bearing support housing. hydraulicZOLLERN geared limit switch operating as the electrical version – with a hydraulic signal.BrakesA hydraulic multi disc parking brake with spring applied, .0#1130# 0#*#1# -.#02'-, '1 n22#"@ &'1 $'* 1$# "#4'!# is a self contained piston/ brake with release pressure of 15 bar, 300 bar max. Line transient pressure of 0.5 bar permitted. The connection ports are metric M 12 x 1.5. Multi disc, single disc or barrel brakes with direct !-,,#!2'-, 2- 2&# 0-.# "03+ !, # n22#" $-0 ""'2'-,* safety back up.Electric motorStandard electric motors cannot be mounted inside the winch drum. As opposed to Electric-Compact-Winch.Operating conditionsThe gear systems are designed for use in Central European conditions. Permissible oil temperatures -20°C to +70°C. Environmental factors such as salt water, salt-laden air, dust, excessive air pressure, heavy vibration, high shock loads and extreme ambient temperatures, corrosive media, etc. must be stated.Paint PrimerThis is a specially developed multi-primer with a two-component zinc-dust epoxy resin base. Colour: Grey white. A two component epoxy resin is most 13'2 *# $-0 2&# n,'1& !-2@Choice of gear unitIn order to select the correct rope winch for a given application the output torque Tdyn calculated from the rope load and rope drum diameter must be multiplied by the factor K.nomz maxFor application factor K and calculation of the rope load see pages 12/13. #1'%, ," -,1203!2'-, -2 -.# ',!
5'2& o,%# "0'4# %#0 -6 Integrated Rope drumWith normal groovesWith special grooves'2& %0--4#1 -$ 2&'1 )'," 2&# "'q!3*2'#1 #,!-3,2#0#" ', +3*2'❏*7#0 winding on to grooves of the usual kind do not arise, as the crossover points of the rope in each layer always lie in the same section of the "03+ ," 2&# *'$2 -$ 2&# 0-.# ',2- 2&# ,#62 *7#0 '1 .0#!'1#*7 "#n,#"@ { ," +-0# *7#01 !, # !!-++-"2#" 5'2&-32 "'q!3*27@Material for rope drumductile graphite iron (EN-GJS-400-15; EN-GJS-600-3)steel (S355JO)Other material available on requestThis is cast on to the drum on the opposite side of the rope entry ," %3'"#1 2&# 0-.# $0-+ 2&# n012to the second layer.This is cast on to the drum at the 0-.# #,207 .-',2 ," 1#04#1 2- n** 2&# %. #25##, 2&# "03+ o,%# ," 2&# n012 0-.# 230,@Rope drum diameter D1 ‹ us 6 " -0 1 1.#!'n#"03+ o,%# "'+#2#0 u + 2 (z + 1) dLength of ropeincluding 3 safety turnsLength of rope (m)Length of drum (mm)Diameter of drum (mm)Diameter of rope (mm)Pitch of rope groove (mm)Number of rope layers (–)1 for normal grooves (–)0,5 for special grooves D1 + 0,866 · d (z-1) 1000 Raising wedge D1D2d1,5 - d 3++7❏*7 n**',% 5#"%# -.# n6',% Wedge lock K -, 2&# -321'"# -$ 2&# "03+ o,%# K -, 2&# ',1'"# -$ 2&# "03+ o,%# (for up to 2 rope layers only)c) within the barrel shell Rope Clamps K -, 2&# -321'"# -$ 2&# "03+ o,%# K -, 2&# ',1'"# -$ 2&# "03+ o,%# (for up to 2 rope layers)c) on the drum by means of clamps. In an emergency the rope can be pulled out of 2&# n6',% 5'2&-32 "+%# to either rope or drum. ,2#%02#" -.# "03+ H -.# n6',% Rope grooves and Rope Rope groovesOn cast drums cleanly cast and trimmed, ," 2 2&# o1& *',# !0#$3**7 %0-3,"@ , 5#*"#" drums all edges are de burred and radiussed.Rope groove lead/pitchRight-hand lead on standard designLeft-hand leadFleet angleTo achieve acceptable rope winding2&# "#o#!2'-, ,%*# must with special grooves be not less than 0,5° in order to prevent the rope from 0'"',% 3. 2&# "03+ o,%# ," 2- #,130# 2&2 '2 '1 guided securely on to the next layer.2&# "#o#!2'-, ,%*# � +312 ,-2 #6!##" tAx– ', -0"#0 2- .0# 4#,2 2&# 0-.# ', 2&# n012 *7#0 #',% .3**#" against the grooves and, where a number of layers -!!30A 2- #, *# #4#, 5',"',% 3. 2- 2&# "03+ o,%#1@ $ 2&# "#o#!2'-, ,%*# '1 %0#2#0A 2&# 5-0)',% *'$# -$ 2&# 0-.# 5'** # ,#%2'4#*7 p#!2#"@Direction of rope layRope lay should be in the opposite sense to drum lead.For example: right-hand rope lay left-hand rope lay Rope grooves and Rope Application Factor K for Winches*11'n!2'-, %3'",!#According FEM section I, 3rd edition, table T.2.1.3.5. Type of appliance DesignationParticulars concerning nature of use (1)Type of mechanismHoistingSlewingLuffingTraverseTravelErection cranesStocking and reclaiming transportersHook dutyStocking and reclaiming transportersGrab or magnetWorkshop cranesOverhead travelling cranes, pigbreaking cranes, scrapyard cranesGrab oder magnetBridge cranes for unloading, bridge cranes for containersOther bridge cranes (with crab and/or slewing jib crane)a) Hook or spreader dutyb) Hook dutyBridge cranes for unloading, bridge cranes (with crab an/or slewing jib crane)Grab or magnetDrydock cranes shipyard jib cranes, jib cranes for dismantlingHook dutyDockside cranes (slewing, on gantry, etc.), floating cranes and pontoon derricksHook dutyDockside cranes (slewing, on gantry, etc.), floating cranes and pontoon derricksGrab or magnetFloating cranes and pontoon derricks for very heavy loads (usually greater than 100 t)Deck cranesHook dutyDeck cranesGrab or magnetTower cranes for buildingDerricksRailway cranes allowed to run in trainMobile cranes Running time classificationMean running time per day in hours, related to one yearover 0,25 to 0,5over 0,5 toover 1 to 2over 2 to 4over 4 to 8over 8 to 16over 16Life in hours 8 years, 200 days/year400 to 800800 to 1.6001.600 to 3.200 to 6.300 to 12.500 to 25.000 to Load conditionsCollective coefficient kDrive unit class Application Factor K1,11,17to 0,125 log LM 0,125 to 0,250 log LM log LM 0,250 to 0,500 log LM 0,500 to 1.000 Rope grooves and Rope / Application Factor K for Winches drivegroupCoefficient cCoefficient hCoefficient hRope diameter d ‹ ! E ™   ‹ -.# .3** ',   ‹ -#$$'!'#,2 ', ++H™ Rope drum diameter = h · h · dNon rotationfree wire ropesRotationfree wire ropesrotationfreewire ropeRotationfreeor low-rotation wire ropeNominal strength of individual wires in N/mmNominal strength of individual wires in N/mm2.1600,1060,1060,1180,1180,1320,1320,150 Calculation of Rope diameters and Rope drum diametersin acc. with DIN 15020Calculation of Rope load Fnom on the Rope drumRope load Fnenn = (mLoadtackle(N)Meaning:is the number of rope pulleys between the rope drum and pulley block or load (e. g. with the lifting gear on (' !0,#1Kis the number of rope strands in a single pulley block.A single pulley block is the total number of rope strands and rope pulleys for a single rope running on to a rope drum (see illustration) q!'#,!7 -$ 0-.# "0'4#1 '1 2&# #q!'#,!7 -$  1',%*# 0-.# .3**#7 '1 2&# #q!'#,!7 -$ 2&# .3**#7 *-!) '1 2&# #q!'#,!7 -$ 2&# 0-.# "0'4#&# #q!'#,!7 -$  0-.# .3**#7 "#.#,"1 ,-2 -,*7 $0-+ its type of bearing used in it (friction or antifriction), but also upon the ratio rope pulley diameter: rope diameter (D:d), upon the design of the rope and upon the rope lubrication. If no more exact values have been obtained by experiment, the following values are to applywith friction bearings = 0,96 with antifriction bearings = 0,98 -0 !-+.#,12',% .3**#71 ,- #q!'#,!7 4*3# +312 # considered.For ‹ 4' 02'-, !-#q!'#,2 1## ❏#!2'-, tA3. Edition October 1998 1n 1 - (R)n1 - R 2-stranded pulley Twin pulley tackle4-stranded, comprising2 pulley blocks each 2-stranded 2 x (n = 2) Winding direction on Rope drums Rope entryRope entryRope pull undershotRope pull overshot Rope entryRope entryRope pull overshotRope pull undershot Calculation of Rope load / Calculation of Rope diameters and drum diameters / Winding direction on Rope drums TypeNominal gearbox ratingsFlange connection – Gear unit to frame Bolts class 10.9Flange connection – Gear unit to drum Bolts class 8.8 Flange Connection – End support bearing to frame – Bolts class 8.8Assembly length = L2 + 2 • T2 + W depending on designType torque (Nm)TypicalMaxD OapproxG 1loca-tionG 2pcdG 3outerG 4G 5G 6S 1loca-tionS 2pcdS 3outerS 4S 5S 6F 1loca-tion F 2pcdF 3outerF 4F 5F 6F 7F 8H 1H 2max.T 1T 2app-roxframethick-nessx min. * ‘ zsl zs 70stat * ‘ zsl zs 70max.(rpm)ca. 0,2 0,2 0,22-stages3-stages2-stages3-stages 4.13Depending on motor and brake arrangement 2000…5000 rpm 4.13 4.15 4.15 4.1504.19 4.19 7.30011.700484.2011.20018.0006734020025528520°16 * M 1625529532034015°24 * Ø 14129175 20022560°6 * Ø 11151030642611760751402252959515270350154.20 11.60018.500694.2218.80030.0009539023028031515°22 * M 1625533036039020°18 * Ø 18169200 23026060°6 * Ø 141812357126132607517024534510015300410154.22 19.40031.000984.2425.00040.00011644027032035515°22 * M 1625537040043015°24 * Ø 18169200 23026060°6 * Ø 141812357126152608017027040510020325460204.24 25.50041.0001194.2535.00056.00014348030035038515°22 * M 2030540044048020°18 * Ø 22209230 26029060°6 * Ø 181815407830168759516027039512020350480204.25 36.00057.5001474.2647.00075.00018052033039042515°22 * M 2030544048052015°24 * Ø 22209260 31036060°6 * Ø 222515509230184759521030544512020375510204.26 48.00077.0001844.2761.00097.50021357035542046015°22 * M 2438547052056020°18 * Ø 26249260 31036060°6 * Ø 222515509230195,59011020032545514020420560204.27 63.000101.0002204.29102.000163.00030467043048053015°22 * M 2438555059063015°24 * Ø 26249300 35040060°6 * Ø 22301550104302339011520037052014525465620254.29 105.000168.0003134.31150.000240.00039577051556561515°24 * M 3047564069075015°24 * Ø 33309325 37542560°6 * Ø 26351570134–23511014020037554018030515685304.31 155.000248.0004084.32229.000366.50054983058063068015°24 * M 3047570075581515°24 * Ø 33309325 37542560°6 * Ø 26351570134–26811014015046569518030590815304.32 236.000377.5005664.33300.000480.00063793067072077012°30 * M 3047579084089012°30 * Ø 33309375 43550060°6 * Ø 33401580144–29811016015047072018040675925404.33 311.000497.5006604.34392.000627.0007601.03072077082010°36 * M 3047585090095010°36 * Ø 33309375 43550060°6 * Ø 33401580144–33512016014049576020040700975404.34 1.120 1.160 1.140 1.195 1.100.000 497 1.160 68075030°12 * Ø 33502080180–460130170–1.2351.650195601.3201.735504.40 1.500.0002.400.0001.950 545 4.442.400.0003.840.0002.5401.8001.2501.3501.441# 7,5°48 * M 30105251.6301.7251.820# 7,5°48 * M 335525750 85095015°24 * Ø 336025110230–675115210––1.75022080–1.690704.44 2.500.0004.000.0002.650 675 Rating according to FEM section IDrive unit class M5Load condition L 2 (P = const./ n = 15 rpm)Running time class T5 # With clamping sleevesZOLLERN have a policy of continuous product improvement, and detail may be changed without notice. Integrated drive unit Oil pipe connection portsSizes 4.13 to 4.29: the oil pipe connection ports are on the %#0 +-3,2',% o,%#@Sizes 4.31 and above: the oil pipe connection is on the gearbox face.Technical Data TypeNominal gearbox ratingsFlange connection – Gear unit to frame Bolts class 10.9Flange connection – Gear unit to drum Bolts class 8.8 Flange Connection – End support bearing to frame – Bolts class 8.8Assembly length = L2 + 2 • T2 + W depending on designType torque (Nm)TypicalMaxD OapproxG 1loca-tionG 2pcdG 3outerG 4G 5G 6S 1loca-tionS 2pcdS 3outerS 4S 5S 6F 1loca-tion F 2pcdF 3outerF 4F 5F 6F 7F 8H 1H 2max.T 1T 2app-roxframethick-nessx min. * ‘ zsl zs 70stat * ‘ zsl zs 70max.(rpm)ca. 0,2 0,2 0,22-stages3-stages2-stages3-stages 4.13Depending on motor and brake arrangement 2000…5000 rpm 4.13 4.15 4.15 4.1504.19 4.19 7.30011.700484.2011.20018.0006734020025528520°16 * M 1625529532034015°24 * Ø 14129175 20022560°6 * Ø 11151030642611760751402252959515270350154.20 11.60018.500694.2218.80030.0009539023028031515°22 * M 1625533036039020°18 * Ø 18169200 23026060°6 * Ø 141812357126132607517024534510015300410154.22 19.40031.000984.2425.00040.00011644027032035515°22 * M 1625537040043015°24 * Ø 18169200 23026060°6 * Ø 141812357126152608017027040510020325460204.24 25.50041.0001194.2535.00056.00014348030035038515°22 * M 2030540044048020°18 * Ø 22209230 26029060°6 * Ø 181815407830168759516027039512020350480204.25 36.00057.5001474.2647.00075.00018052033039042515°22 * M 2030544048052015°24 * Ø 22209260 31036060°6 * Ø 222515509230184759521030544512020375510204.26 48.00077.0001844.2761.00097.50021357035542046015°22 * M 2438547052056020°18 * Ø 26249260 31036060°6 * Ø 222515509230195,59011020032545514020420560204.27 63.000101.0002204.29102.000163.00030467043048053015°22 * M 2438555059063015°24 * Ø 26249300 35040060°6 * Ø 22301550104302339011520037052014525465620254.29 105.000168.0003134.31150.000240.00039577051556561515°24 * M 3047564069075015°24 * Ø 33309325 37542560°6 * Ø 26351570134–23511014020037554018030515685304.31 155.000248.0004084.32229.000366.50054983058063068015°24 * M 3047570075581515°24 * Ø 33309325 37542560°6 * Ø 26351570134–26811014015046569518030590815304.32 236.000377.5005664.33300.000480.00063793067072077012°30 * M 3047579084089012°30 * Ø 33309375 43550060°6 * Ø 33401580144–29811016015047072018040675925404.33 311.000497.5006604.34392.000627.0007601.03072077082010°36 * M 3047585090095010°36 * Ø 33309375 43550060°6 * Ø 33401580144–33512016014049576020040700975404.34 1.120 1.160 1.140 1.195 1.100.000 497 1.160 68075030°12 * Ø 33502080180–460130170–1.2351.650195601.3201.735504.40 1.500.0002.400.0001.950 545 4.442.400.0003.840.0002.5401.8001.2501.3501.441# 7,5°48 * M 30105251.6301.7251.820# 7,5°48 * M 335525750 85095015°24 * Ø 336025110230–675115210––1.75022080–1.690704.44 2.500.0004.000.0002.650 Length depending onMotor/Brake sizeFlange connectionFlange connectionM maxInstallation dimension3 stage unit2 stage unitF8Flange connectionFlange connection-,,#!2',% o,%# for geared limit switch4.38 and 4.40 have same!-,,#!2',% o,%# 1 w@vy Technical Data Ø A Ø B AB AB G2G1AG4GBF1F2F4FE ± L1Surface to kept free of oil/greaseSurface to kept free of oil/grease AB TypeG/Box flange connectionSupport frame connection6'+3+ .#0+'22#" "#4'2'-, ¥ $0-+ the centreline in relation to L1Type4.130,10,14.134.150,14.154.190,14.194.200,14.204.220,14.224.240,14.244.250,14.254.260,14.264.270,14.274.290,14.294.314.314.324.324.334.334.344.344.364.364.380,14.384.400,14.40&# n6',% &-*# !#,20#1 1&-3*" *'# 5'2&', sAt -$  2&#-0#2'!* cylinder about the winch centreline.&# *-!2',% o,%# "'+#2#0 1&-3*" # o2 5'2&', sAu  -32 the winch centreline. Ø A AB Ø B0,2 AB Ø 0,1 To ensure correct operation of the winch, the $0+# *-!2'-, !#,20#1 +312 # 5'2&', 2&# 1.#!'n#" 2-*#0,!#1 ," 2&# o,%# .'#!#1 1/30# 2- 2&# 1# plate. Care should be taken to design an adequately 0'%'" 13..-02 ," 13 13..-02 1 "#o#! 2'-,1 "30',% installation and subsequent operation can take up working tolerances. These are given in the accompanying table.Supporting frame machining tolerances 2-stages – coaxialRatio4.154.194.204.22 4.364.384.404.44Gear reduction ratios 3-stages – coaxialRatio4.154.194.204.22 4.364.384.404.44Other ratios available on request 4-stages – coaxialRatio4.154.194.204.22 4.364.384.404.44 Supporting frame machining tolerances / Gear reduction ratios Hydraulic control layouts'+.*'n#" 4'#5 open loop Recommended lubricants for ZOLLERN Rope winchesTable of Lubricants Type/SpecificationLubricants to DIN 51502Mineral Olic acc. DIN 51 517 T3 CLP 220Synthetic Lubricants acc. DIN 51 517 T3 CLP HC (PAO) 220Synthetic Lubricants acc. DIN 51 517 T3 CLP PG 220Grease acc.AralAralub HLP 2AviaGear RSX 220Avilub Gear PAO 220Gear VSG 220Avialith 2 EPEnergol GR-XP 220Energrease LS-EP 2CastrolAlphasyn EP 220Alphasyn GS 220Longtime PD2Alphasyn PG 220Spheerol EPL 2Tribol 800/220Tribol 4020/220-2Tribol 1100/220FuchsRenolin Unisyn CLP 220Renolin PG 220Renolit LZR 2 HMobilMobilux EP 2Mobilgrase XHP 222Tivela S 220Alvania EP (LF) 2TotalCarter EP 220Carter XEP 220Carter SH 220Carter SY 220Attention: Mineral and PAO-based gearbox oils are not to be mixed with PG (polyglycol)-based synthetic oil.0#1#1 5'2& "'p#0#,2 1-. 1#1 are not to be mixed.Lubrication frequencyOil1st oil change after 200 operating hours2nd oil change after 1000 operating hours further oil change after every 1000 operating hours; at least once a yearGreaseOnce a week or on recommissioningWiederinbetriebnahme.Accessories (on request)Winch frame Lay-on roller Spooling guide Load holding valve Rope limit switch Fail save brakeRope tension control Cam limit switch (hydraulic/electric) Bevel gear input Switch speed gearbox (hydraulic/manual) 'p#0#,2'* I0'-❏1.##"K "0'4# 1712#+Lubrication type only according indication in the installation drawing resp. in the maintenance manual. Winch Gearboxes Application Questionnaire Technical dataDiameter of rope drum(mm)Drum LeadNo. of rope layersLength of drumLength of rope tobetween flanges(mm)Type of rope groovebe wound includingRope diameter(mm)grooveless3 safety turnsRope groove pitch(mm)Position of rope anchorDiameter of drum flanges(mm)drive side opposite to drive Alternative ratingLoad(Nm)(m/min)(min-1tss „Calculated life time(hour)Safety against Yield strength Break stat(Nm)stat Operating conditions – Design criteria (All values related to first / top rope layer)Rope loads and winch ratingsNo. of ropes on drumNominal line pull (for each rope)(m/min)Empty hookSeilgeschwindigkeit(m/min)Installed power(kW)Rating acc. to FEM Section IDrive unit classLoad conditions BetriebsklasseApproval acc. to classification society ABS RMRSRope speed v (m/min.)for P = constantemptyLine pull at drum F (kN)empty Drive hydraulic motorManufacturerTypeAvailable oil flow(l/min)Available differential pressure(bar) Remarks and special operating conditions Drive electric motorManufacturerTypePower(kW)(min.)Control (Frequency inverter; ON/OFF; Softstarter)Voltage, AC/DCStarting torque(Nm)Breakdown torque(Nm)Power-on timeStarting per hour BrakeApply asParking brake Service brakeSpring loaded multi disc brakewith backstopBrake motorDisc brakeDrum brakeActuationhydraulicallymin. release pressure(bar)electricmax. release pressure(bar)expected back pressure (bar) Scope of supplyMotorLoad holding valve Brake for drive unit Motor flange Reaction torque armWinch frameSteel mesh guardRope guardEnd support bearingEnd support bearing with plate Fail save brakeLay-on rollerRope tension control Rope limit switch Geared limit switchIncremental encoderHydraulic power pack Frequency control Hydraulic control ApprovalMaterial Certificates Company/AddressDateProper departmentPerson concernedNumber of inquiryPhoneFaxe-mailDemandApplication I#@%@ +- '*# !0,#A 1&'.❏-p1&-0#❏&0 -30 !0,#1A 2-5#0 !0,#1KUsed for I#@%@ &-'12',%❏A *3q,%❏A .3**',% 5',!&Kemptyempty Hydraulic control layouts / Recommended lubricants / Accessories / Application Questionnaire