Hanafiah 2 Materi Function of Warehouse Types of Warehouse Structural Aspect Functional Aspect Warehouse Design Warehouse Operation 3 Function Storage in Transit Inventory Economic Service ID: 701585
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Slide1
WAREHOUSING
Andary A Munita HanafiahSlide2
2
Materi
Function of Warehouse
Types of Warehouse
Structural Aspect
Functional Aspect
Warehouse Design
Warehouse OperationSlide3
3
Function
Storage in Transit Inventory
Economic Service
Consolidation & Break Bulk - Spot Stocking
Assortment - Full Line Stocking
Postponement - Product Support
Stockpiling - Market Presence
Reverse LogisticsSlide4
4
Consolidation & Break Bulk
Reduce Transportation Cost by using warehouse capability to increase shipment economic of scale
Consolidation, warehouse receives materials from number of sources which combined into a large single shipment to a specific destination
Break-Bulk, operator receives a single large shipment and arrange for delivery to multiple destinationSlide5
5
Consolidation
Plant A
Plant A
Plant A
Consolidation
Warehouse
X
Y
ZSlide6
6
Break-Bulk
Customer X
Customer Y
Customer Z
Break-Bulk
Warehouse
Plant ASlide7
7
Assortment
Reconfigure freight as it flows from origin to destination
Cross Docking Mixing AssemblySlide8
8
Cross-Dock
Plant A
Plant B
Plant C
Distribution
Warehouse
Customer Y
Customer Z
Customer X
Combine inventory from multiple origins into an assortment for specific customerSlide9
9
Mixing
Plant A
Plant B
Plant C
Transit Mixing
Point
A
B
C
Product D
D
A
A
A
B
B
B
C
C
D
Customer W
Customer Y
Customer X
Customer ZSlide10
10
Assembly
Vendor A
Vendor B
Vendor C
Lead Supplier
Warehouse
Assy. Plant
Procure inventory from multiple Vendor to support manufacturing operationsSlide11
11
Postponement
Warehouse postpone commitment to final product configuration by completing final packaging, labeling, and light manufacturing
Reduced Risk Lower InventorySlide12
12
Stockpiling
Accommodate seasonal production or demand
Buffer StockSlide13
13
Reverse Logistics
Perform physical work related to product recall, reclamation, disposal of overstock and damage inventory
Control RegularSlide14
14
Service
Establishing warehouse to service a specific market area
-
Spot Stocking
- Full Line Stocking
- Product Support
- Market PresenceSlide15
15
Spot Stocking
Spot Stocked in a Local Market Warehouse in Anticipation of Responding to Customer Need During the Critical Sales Period Rather Than Maintaining Inventory in a Warehouse Year-round
Use temporarily Warehouse for Time Limited PeriodSlide16
16
Full Line Stocking
Warehouse can provide one-stop shopping capability for goods from multiple manufacturers
Use Permanent Warehouse for Unlimited Time PeriodSlide17
17
Production Support
Stock Inventory to Support Manufacturing Operation
Support Warehouse Containing an Inventory of Processed Materials, Components and SubassemblySlide18
18
Market Presence
Respond faster to customer needs
Increase Market Share and Profitability
Slide19
19
Warehouse Operation
The objective is to efficiently receive inventory, possible store it until required by the market, assembly it into complete orders, and initiate movement to customer
Handling Storage
Receiving - Active
In Storage Handling - Extended
ShippingSlide20
20
Storage Plan
Low Volume
Low Volume
Receiving Dock
Shipping
Dock
Receiving
High VolumeSlide21
21
Warehouse Ownership
Private Public Contract
Slide22
22
Warehouse Size
Min = SS
L
+ Q
Max = SS
L+T
+ QSlide23
23
Location and Site
Criteria
Services Operating CostSlide24
24
Faktor Lokasi
1. Pasar Dan Bahan Baku
Jasa Semen
Fragile Kertas
Berat Agro Industri
SERVICES COSTSlide25
25
Faktor Lokasi
2. Tangible
.
Transportasi . Utilitas
. Tenaga Kerja . Biaya Konstruksi
. Energi . Pajak
. Tanah . Bahan Penolong
. Insentif . DllSlide26
26
Faktor Lokasi
3. Intangible
Iklim
Peraturan
Stabilitas Politik
Kemudahan Ekspansi
Budaya
PolusiDllSlide27
27
Tahapan Pemilihan Lokasi
Regional
Makro
Community
Mikro
SiteSlide28
28
Metoda Pemilihan
Gravitasi
BEP
Transportasi
Point Rating
SimulasiSlide29
29
Metoda Gravitasi
Minimasi Ongkos Transportasi
Faktor Faktor Lain Tetap
( Sama Untuk Semua Pilihan Lokasi)
Menggunakan Koordinat Cartesian Sebagai BasisSlide30
30
Formula Metoda Gravitasi
J =
T
i
B
i Ji /Ti B
iDimana:Ti : Biaya Transport Dari Tiap Titik i Ke Lokasi
( Rp/satuan /Km
)
B
i :
Berat Yang Diangkut Dari / Ke Lokasi i
J
i :
Koordinat Dari Titik iSlide31
31
Contoh Metoda Gravitasi
Data pasar
A :
10 ton; 5000/ton/km
B :
2 ton; 8000/ton/km
C :
8 ton ; 4000/ton/km Koordinat: A ( 13, 22) ; B (95,84) ; C(118,41)Slide32
32
Contoh Metoda Gravitasi
J
x =
(5x10x13) + ( 8x2x95) + ( 4x8x118)
(5x10) + ( 8x2) + ( 4x8)
= 91,3 KM
J
Y = (5x10x22) + ( 8x2x84) + ( 4x8x41) (5x10) + ( 8x2) + ( 4x8) = 38,3 KMSlide33
33
Metoda BEP
A
B
Faktor Yang Lain Tetap ( Sama )
Fix Cost Dan Variable Cost BerbedaSlide34
34
Metoda BEP
Total Cost Lokasi A = Total Cost Lokasi B
F
A
+ Q. V
A
= F
B + Q.VB
Q = (FA - FB )/ (VB -
V
A
)Slide35
35
Metoda Transportasi
Multi Lokasi
Faktor Lain Sama Kecuali Ongkos TransportSlide36
36
Metoda Point Rating
Menggabungkan Faktor Tangible Dan Faktor Intangible
Menggunakan Pendekatan Kwalitatif Dan KwantitatifSlide37
37
Prosedur
Identifikasikan
Faktor
Yang
Relevan
Tentukan
Bobot Setiap Faktor
Tentukan Rating Faktor Pada
Setiap
Lokasi
Hitung
Bobot
Score
Pada
Setiap
Lokasi Untuk
Setiap FaktorJumlahkan
Bobot Skor Pada
Setiap LokasiPilih
Lokasi Yang Memiliki Skor
TertinggiSlide38
38
Basic Warehouse Design
Receiving Area
Order Picking Area
Packaging or Unitizing Area
Staging Area
Bulk Storage
Area
Rack Storage
Area