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MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY

MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY - PowerPoint Presentation

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MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY - PPT Presentation

November 34 2014 MORFI MOLDS Ltd in a snapshot Founded in 2008 Manufactures injection molds and high precision machine parts Situated in 1200 sqm at Kalyvia Attica Greece Annual turnover of 16 million Euros ID: 815194

morfi molds features machine molds morfi machine features tool machining machines 2008 centres steel gauges ansys staff comprising mechanical

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Presentation Transcript

Slide1

MORFI MOLDS Ltd.

CERN – GREEK INDUSTRY DAYNovember 3-4, 2014

Slide2

MORFI MOLDS Ltd. in a snapshot ...

Founded in 2008

Manufactures injection molds and high precision machine parts

Situated in 1200

sqm

at

Kalyvia

, Attica, Greece

Annual turnover of 1.6 million Euros

Turnover constantly rising since

2008

25 full-time employees

Operates under ISO 9001/2008

Slide3

MORFI MOLDS Ltd.

Design department features …

Specialised

staff comprising 2

MEng

Mechanical Engineers and 2 experienced designers

1 CAD/CAM workstation equipped with NX7 Unigraphics

2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.0

3 workstations running ANSYS

Multiphysics

for FEA

1 workstation running

Geomagic

for inverse engineering and surface mapping applications

Slide4

MORFI MOLDS Ltd.

CNC machine shop features...

2

Mazak

machining

centres

(4-axis)

2 HAAS machining

centres

(3-axis)

2

Mazak

turning

centres

Slide5

MORFI MOLDS Ltd.

Conventional machine shop features...

2 Lathes

3 Milling machines

2 Surface grinding machines

2 Drilling machines

1 EDM machine

1 Sand-blasting machine

Slide6

MORFI MOLDS Ltd.

Quality control department features …

Specialised

staff comprising 1 Mechanical Engineer

A temperature / humidity controlled room

1 TESA

MicroHite

CMM machine

A complete collection of

calipers,inside

/outside micrometers, height gauges, thread gauges etc.

Slide7

Over its six years of operation MORFI MOLDS Ltd. has produced among other things …

Slide8

Close tolerances and intricate shapes on

aluminium

Slide9

On

percipitation

hardened stainless steel

Slide10

On 316 mild stainless steel

Slide11

On hardened tool steel (up to 62 HRC)

Slide12

On copper (OFC)

Slide13

On copper for EDM electrodes

Slide14

On exotic materials such as beryllium bronze

Slide15

In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the Machine Design Lab. of the NTUA …

Slide16

… enhancing further its dimensional accuracy capabilities through:

Use of a KISTLER dynamometer to calibrate tool loads on the workpiece

Use special in-house developed routines on ANSYS

Multiphysics

to predict and

optimise

the rigidity of the tool-work-fixer system

Optimise

tool selection, geometry and cutting conditions

Measure the resulting shape and individual features of the workpiece on the spot by the FARO-Arm portable CMM system

Slide17

Measuring machining tolerances on the spot

Slide18

… yields supreme versatility, production enhancement and cost savings

Slide19

On a ±1μ

m over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm

Slide20

Satisfied clients of the company include:

THALES

BIC

Colgate

Intracom

Theon

Sensors

Rheinmetall

Bayer

Castrol

BP

Johnson & Johnson

SHELL

Castrol

P&G

Unilever

Slide21

Thank you for your attention