Terry Towel Mills Limited NTTML AT A GLANCE Established in 2010 Commenced Production in 2012 Factory in Gazipur one hour away from the Zia International Airport Own Power Plant 18 mwday amp Water Plant ID: 242723
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Slide1
Noman Terry Towel Mills LimitedSlide2
NTTML AT A GLANCE
Established in 2010. Commenced Production in 2012.
Factory in Gazipur (one hour away from the Zia International Airport)
Own Power Plant (18 mw/day) & Water Plant $30 Million Revenue in 2013Capacity of 70 Tons of Terry and 25 Tons Dyed Yarn per dayBiggest producer of Terry Towels in Bangladesh Latest production technology in useDobby LoomsJacquard LoomsElectrical Dobby with Terry MotionDirect warping
Sectional warping
Sizing
Spinning
Printing (Max. 6 colors. 5 Ton
Capacity)Slide3
Month-wise Sales Performance (2014)Slide4
Product range
BATH BEACH SPA ROBE
TOWEL TOWEL TOWEL
TERRY
KITCHEN
WASH
BATH
RUG
TOWEL CLOTH
MAT
SOLID
DYED
YARN
DYED
VELOUR
EMBROIDERY
Ring Spun
Combed
Egyptian
Organic
SupimaSlide5Slide6
Our Booth at
Heimtextil
2014Slide7
Project Status
Infrastructure
Started Operation from Mid-2012
Fully operational factory100000 SQM land2 dormitories2 Production ShedsConsumptionGas: 0.30 cubic meter/ KWWater: 200 cubic meter/hourYarn: 50 tons/dayLogisticsCovered Van: 46
Fork Lift: 06
Ramp:
01Slide8
Project Status
Utility
Generator
: 10Capacity : 18 MWPresent productivity: 14.4 MWBoiler : 08Capacity: 72 tons Present Productibity:54 tons/day13 air compressors for all kinds of production facilitiesCapacity: 53040 cubic meter/ hour7.5 MW from the Govt. as backup
Hot water recovery plant.
Condensed steam recovery plant.Slide9
The
machines yield approximately
250
metric tons daily Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns). Total 400,000 spindles
SpinningSlide10
Warping M/C: 11
Capacity: 63 tons/day
Present Productivity:
Sizing M/C: 09Capacity: 63 tons/dayPresent Productivity: 32 tons/day
PreparatorySlide11
Total Machine:34
Total Spindle:4688
Capacity: 15 tons/day
Present Productivity: 12 tons/dayDoubling & TwistingSlide12
Total Loom: 246 AIR JET LOOM
Total capacity: 50 tons/day
Present productivity: 40 tons/day
Capacity utilization: 80%In Process: 74 more AIR JET LoomFuture Plan:100 tons/day
WeavingSlide13
Total machine(Soft Flow): 16
J-Box: 2
Capacity:70 tons/day
Present Productivity: 35 tons/dayCapacity utilization: 50%Hydro extractor: 05Rope Opener: 02Stenter Machine: 01Loop dryer: 03Future Plan: 100 tons/ day
Wet ProcessingSlide14
Total machine: 37
Total capacity: 25 tons/day
Present productivity
: 12 tons/dayCapacity utilization: 48%RF dryer: 03
Yarn DyeingSlide15
Total Machine: 651
Total capacity: 45 tons/day
Present productivity: 35 tons/day
Capacity utilization: 77.77%StitchingSlide16
Quality
ISO 9001-2008 & 14001-2008 is under implementation.
Well defined startup process procedure and we maintain this.
Zero Tolerance approach in final inspection.Final inspection with calibrated final InspectorProcess control using tools (process approach, process mapping, SIPOC, SPC).Fully established traceability procedure.
Traceability ProcedureSlide17
Lab & Testing Facility
Color fastness to wash (Gyro wash, James Heal, England).
Shrinkage and Durability (
Washcator, Jams Heal, England)Auto dispenser.Color fastness to saliva testing machine.Color fastness to rubbing (James Heal, England). Universal strength tester (Titan, James Heal, England). Sample dyeing Machine
Sample padding mangle
Mini dryer
Mini tumbler
Precision Balance
Light box (
Verivide
)
Spectrophotometer for color assessment & recipe preparation.
Auto DispenserSlide18
Capacity:
6000 m3/day
Digital control from a central control
roomBOD sensor with incubator ( For BOD test)Spectrophotometer (For COD test)Thermo reactor (For COD test)Microscope ( For Bacteria analysis)Multi-meter (For TDS, pH, DO, Temperature etc)Precision
balance
Biological Effluent Treatment PlantSlide19
Our Suppliers (Machineries)Slide20
OUR CERTIFICATIONS
Factory Approved By:
IKEA
,
H&M, Kmart
, Target, HEMA,
Dollarama
, Lidl,
Primark,
Kik
, Otto, Zeeman,
Rusta
, Matalan, La
Redoute
,
Bonprix
Slide21
Panta-Rei
Biological Effluent Treatment Plant (255 M3 / hour capacity)Reduce pollution / Reduce energy consumption / Prevent soil contaminationCompliance: environment
Digital
control from a central control room.
BOD
sensor with incubator ( For BOD test).
Spectrophotometer
(For COD test).
Thermo
reactor (For COD test).
Microscope ( For Bacteria analysis).
Multi-meter
(For TDS, pH, DO,
etc).
Precision balance.Slide22
Compliance:
Social
Ensure Minimum wage
Women EmpowermentCasual LeaveEarned LeaveFestival LeaveMedical LeaveMaternity leavesDay care center for infantsMedical FacilityLiving accommodations for plant workersHygienic dining facility & pure drinking water for all employeesTimely salary disbursement through ATM cards to all employeesTraining Center for human developmentNoise Level Tracking and MonitoringGratuity
Group Insurance
No Child Labor
Motivation factor –
Loan, Advance Payment, Performance Bonus, Attendance
AllowanceSlide23
WHY US?
High Quality at Competitive Prices
Product diversity & strength
Highly Compliant FactoryCommitted to environmentMotivated WorkersTrained ManagementContinued investment on technologyDUTY FREE ACCESS IN:Slide24
THANK YOU!
For more info, please visit:
http://www.nomangroup.com
Or you can email: Monzur@nttml.com