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Noman Noman

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Noman - PPT Presentation

Terry Towel Mills Limited NTTML AT A GLANCE Established in 2010 Commenced Production in 2012 Factory in Gazipur one hour away from the Zia International Airport Own Power Plant 18 mwday amp Water Plant ID: 242723

amp tons machine productivity tons amp productivity machine daypresent plant capacity total test day terry towel meter control utilization

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Slide1

Noman Terry Towel Mills LimitedSlide2

NTTML AT A GLANCE

Established in 2010. Commenced Production in 2012.

Factory in Gazipur (one hour away from the Zia International Airport)

Own Power Plant (18 mw/day) & Water Plant $30 Million Revenue in 2013Capacity of 70 Tons of Terry and 25 Tons Dyed Yarn per dayBiggest producer of Terry Towels in Bangladesh Latest production technology in useDobby LoomsJacquard LoomsElectrical Dobby with Terry MotionDirect warping

Sectional warping

Sizing

Spinning

Printing (Max. 6 colors. 5 Ton

Capacity)Slide3

Month-wise Sales Performance (2014)Slide4

Product range

BATH BEACH SPA ROBE

TOWEL TOWEL TOWEL

TERRY

KITCHEN

WASH

BATH

RUG

TOWEL CLOTH

MAT

SOLID

DYED

YARN

DYED

VELOUR

EMBROIDERY

Ring Spun

Combed

Egyptian

Organic

SupimaSlide5
Slide6

Our Booth at

Heimtextil

2014Slide7

Project Status

Infrastructure

Started Operation from Mid-2012

Fully operational factory100000 SQM land2 dormitories2 Production ShedsConsumptionGas: 0.30 cubic meter/ KWWater: 200 cubic meter/hourYarn: 50 tons/dayLogisticsCovered Van: 46

Fork Lift: 06

Ramp:

01Slide8

Project Status

Utility

Generator

: 10Capacity : 18 MWPresent productivity: 14.4 MWBoiler : 08Capacity: 72 tons Present Productibity:54 tons/day13 air compressors for all kinds of production facilitiesCapacity: 53040 cubic meter/ hour7.5 MW from the Govt. as backup

Hot water recovery plant.

Condensed steam recovery plant.Slide9

The

machines yield approximately

250

metric tons daily Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns). Total 400,000 spindles

SpinningSlide10

Warping M/C: 11

Capacity: 63 tons/day

Present Productivity:

Sizing M/C: 09Capacity: 63 tons/dayPresent Productivity: 32 tons/day

PreparatorySlide11

Total Machine:34

Total Spindle:4688

Capacity: 15 tons/day

Present Productivity: 12 tons/dayDoubling & TwistingSlide12

Total Loom: 246 AIR JET LOOM

Total capacity: 50 tons/day

Present productivity: 40 tons/day

Capacity utilization: 80%In Process: 74 more AIR JET LoomFuture Plan:100 tons/day

WeavingSlide13

Total machine(Soft Flow): 16

J-Box: 2

Capacity:70 tons/day

Present Productivity: 35 tons/dayCapacity utilization: 50%Hydro extractor: 05Rope Opener: 02Stenter Machine: 01Loop dryer: 03Future Plan: 100 tons/ day

Wet ProcessingSlide14

Total machine: 37

Total capacity: 25 tons/day

Present productivity

: 12 tons/dayCapacity utilization: 48%RF dryer: 03

Yarn DyeingSlide15

Total Machine: 651

Total capacity: 45 tons/day

Present productivity: 35 tons/day

Capacity utilization: 77.77%StitchingSlide16

Quality

ISO 9001-2008 & 14001-2008 is under implementation.

Well defined startup process procedure and we maintain this.

Zero Tolerance approach in final inspection.Final inspection with calibrated final InspectorProcess control using tools (process approach, process mapping, SIPOC, SPC).Fully established traceability procedure.

Traceability ProcedureSlide17

Lab & Testing Facility

Color fastness to wash (Gyro wash, James Heal, England).

Shrinkage and Durability (

Washcator, Jams Heal, England)Auto dispenser.Color fastness to saliva testing machine.Color fastness to rubbing (James Heal, England). Universal strength tester (Titan, James Heal, England). Sample dyeing Machine

Sample padding mangle

Mini dryer

Mini tumbler

Precision Balance

Light box (

Verivide

)

Spectrophotometer for color assessment & recipe preparation.

Auto DispenserSlide18

Capacity:

6000 m3/day

Digital control from a central control

roomBOD sensor with incubator ( For BOD test)Spectrophotometer (For COD test)Thermo reactor (For COD test)Microscope ( For Bacteria analysis)Multi-meter (For TDS, pH, DO, Temperature etc)Precision

balance

Biological Effluent Treatment PlantSlide19

Our Suppliers (Machineries)Slide20

OUR CERTIFICATIONS

Factory Approved By:

IKEA

,

H&M, Kmart

, Target, HEMA,

Dollarama

, Lidl,

Primark,

Kik

, Otto, Zeeman,

Rusta

, Matalan, La

Redoute

,

Bonprix

Slide21

Panta-Rei

Biological Effluent Treatment Plant (255 M3 / hour capacity)Reduce pollution / Reduce energy consumption / Prevent soil contaminationCompliance: environment

Digital

control from a central control room.

BOD

sensor with incubator ( For BOD test).

Spectrophotometer

(For COD test).

Thermo

reactor (For COD test).

Microscope ( For Bacteria analysis).

Multi-meter

(For TDS, pH, DO,

etc).

Precision balance.Slide22

Compliance:

Social

Ensure Minimum wage

Women EmpowermentCasual LeaveEarned LeaveFestival LeaveMedical LeaveMaternity leavesDay care center for infantsMedical FacilityLiving accommodations for plant workersHygienic dining facility & pure drinking water for all employeesTimely salary disbursement through ATM cards to all employeesTraining Center for human developmentNoise Level Tracking and MonitoringGratuity

Group Insurance

No Child Labor

Motivation factor –

Loan, Advance Payment, Performance Bonus, Attendance

AllowanceSlide23

WHY US?

High Quality at Competitive Prices

Product diversity & strength

Highly Compliant FactoryCommitted to environmentMotivated WorkersTrained ManagementContinued investment on technologyDUTY FREE ACCESS IN:Slide24

THANK YOU!

For more info, please visit:

http://www.nomangroup.com

Or you can email: Monzur@nttml.com

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