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Clark Kromenaker  Product Manager Clark Kromenaker  Product Manager

Clark Kromenaker Product Manager - PowerPoint Presentation

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Uploaded On 2019-11-09

Clark Kromenaker Product Manager - PPT Presentation

Clark Kromenaker Product Manager Industrial PC based IIoT and Machine C ontrol in One Omron Industrial PC IPC 7 th Generation i5 Celeron and New Compact IPC New for July 2018 La Smaller ID: 765019

data ipc windows control ipc data control windows monitor system omron industrial operating plc based ethercat machine connection software

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Clark Kromenaker Product Manager Industrial PC based IIoT and Machine Control in One. Omron Industrial PC (IPC)

7 th Generation i5 / Celeron and New Compact IPC New for July 2018 La Smaller, l ower c ost version for data and IIoT .

Why an IPC?

The IPC is an Important Part of an Automation Solution “Overall the rapid growth of data generated by manufacturing processes is turning the focus to PC based architectures”“The industrial PC market will mirror these trends in the global value chain by enabling technologies and ways of production through technological developments in hardware, connection to the ERP/MES layer, data collection, M2M communication, and data analytics .”Omron’s IPC has embedded control “Overall, ARC sees the trend to more IPC based control architectures in machinery.”(Industrial PCs Worldwide Outlook Through 2018; ARC)

The IPC is a Critical Solution for Big Data and IIoT Pharma and Food are required to collect and maintain process data.Pharmaceutical Current Good Manufacturing Process (cGMP), Title 21 Subpart J requires certain data be collected and maintained.US Food Safety Modernization Act (FSMA) Section 103, Hazard Analysis and Critical Control Points (HACCP) via Laboratory Information Management System (LIM) software. Recall management.Collect, date stamp and store process variables, raw material sources, quality metrics, equipment condition.

What is Omron’s IPC?

The Sysmac Solution Includes the IPC IPC

Product Positioning Features and Functionality Solution Value New! Windows based IPC Celeron, i5 CPU Box and 12” and 15” display versions Windows based IPC or Windows + NJ m achine control Celeron, i5, i7 CPU Box and 12” and 15” display versions

Reliable Machine Control Proven Omron machine automation technology I-L-O One controller platform, One software, One connection Secure Real Time Operating System Reliable EtherCAT IEC 61131/PLC Open One Control One Software One Connection fast, easy, guaranteed EtherCat, Ethernet IP freedom to create, no double work logic, motion, vision, safety all integrated

Flexibility Own or 3rd party hardware (network, etc) Own or 3rd party software (Visualization, own algorithms) Add other network Add own software Add special devices ( kuka , festo etc) Own software

Industrial Internet of Things (IIoT) Connectivity: M2M & M2O (ERP, SAP) Treacebility: Large data handling/logging Useability: manuals on machine, quick learn video, mobile, multi-touch Modern interaction: remote support .... Etc. SAP Mobile Video learning Latest processor power

What Makes Us Unique

Windows OS IPC Win/RTOS OS IPC (Omron IPC) PLC Determinism Data Manipulation OS Crash Other Purpose Software PLC or IPC for Data and Control?

IPC Windows or other OS based . Panel IPC Windows or other OS and QNX OS Two Operating System Versions Basic IPC to run any Windows or other (OS future) application Windows or other (OS future) application for real time operating system embedded NX and NA NJ Engin e Win do ws SW B US Win do ws

The Omron IPC With Control Offers a Significant Advantage Controllers (PLCs) are great at running machines, but collecting and manipulating data can be a challengeOmron has combined the Windows based PC with the NJ Machine Automation Controller for the best of both. The Omron IPC/NJ machine control is not dependent on the operating state of the OS. (Windows or Linux) Virtual NJ Controller Windows OS with EtherCAT I/O Omron’s Industrial PC

Conceptual Video on PartitioningLINK to YouTube Video -> https://youtu.be/vT3mJF3XnAo You must have an internet connection to YouTube to view the video at the link above.

Omron Uses Partitioning

Security for IIoT Deployments The partitioning allows data transfer while firewalling the industrial network Enterprise Cloud Behind firewall IPC Ethernet/IP

Sysmac Studio 1.17 and Above Function Blocks to Control the Windows OS IPC_Shutdown: Starts IPC shutdown sequence. Windows and controller are stopped IPC_GetOSStatus. Halted: Windows is stopped Running: Windows running ErrorState : BSODIPC_RebootOS. In case of BSOD, Force input must be enabled to reboot Windows

Comparison of Modular NJ Controller to Virtual IPC NJ Controller NJ501 VIRTUAL SYSMA C NJ IPC (NY501) PLC Module User Program Size 20MB 40MB Retained Variable Memory Size 4MB 64MB Number of Retained Variables 90,000 180,000 Number of user Define Data Types 2000 4000 Supported Ethercat Slaves 192 256 Performance Cycle speed 500usec/24 axes 500usec/24 axes Built-in EtherCAT Performance 100BASE 100BASE

What Does It Look Like

Touch Panel Industrial Monitor Panel IPC IPC Hardware Configurations Mount in an enclosure for use with a remote IPC or with a vision system. Mount on an enclosure with no keyboard, mouse or monitor or with a remote keyboard, mouse and monitor Box IPC Only Mount inside an enclosure with no keyboard, mouse or monitor or with a remote keyboard, mouse and monitor (Shelf or Panel Mount) Full Size with PCIe slot Compact without PCIe slot

IPC Machine Controller Features 3x Gigabit Ethernet/EtherCat Option: RS232, DVI-D, Monitor Link Monitor DVI-I Powerful built in graphic processor powerful graphical processor to support visualisation and vision capture OS – Operating System WIN 7 (embedded), Win 10 Enterprise or No OS Real-time system for NJ engine Temperature : 0 – 55C Listings: RoHS, CE, UL, Class 1 Division 2 2x USB 3.0, 2x USB2.0 2,4,8, 16 GB DDRAM 32,64,128 GSSD, 320, 500, 1T HD SD card slot 24VDC (isolated) – incl. UPS connection On/off smart switch CPU options Intel Core : Celeron, i5, i7 All fan-less, except i7 Dimensions (HWD) 3.5 x 11 x 7.7 PcI Express slot TPM2.0 Trusted Platform Available to secure the IPC operations

Compact IPC specification 3x Gigabit Ethernet Options: NYML (monitor link) OS – Operating System Default: WIN 10 IoT enterprise LTSB or OS free 2x USB 3.0, 2x USB2.0 4,8 or 16 GB DDR4 SSD: 64GB, 128GB, 256GB CPU options Intel Core: 7 th generation: i5, Celeron , All fan-less, 24VDC I/O connection Status LEDS On/Off smart switch DVI-D video SD slot CFAST drive at back (replaceable) Temperature : 0 – 55C Listings: Pending RoHS, CE, UL, Class 1 Division 2 Powerful built in graphic processor powerful graphical processor to support visualisation and vision capture Dimensions (HWD) 2.87 x 11 x 7.7 Option: RS232, DVI-D, Monitor Link

Wide Screen HD Monitor Format & resolution12-inch (1280x800) 15-inch (1280x800) Multi-Touch Projected capacitive single & multi touch touchscreen . Monitor interfaces24VDC power-supply One USB-A (input) portTwo USB-B (downstream) portsDVI video port Ratings IP67/NEMA4 (Front) Omron one cable connection (Monitor Link) Special Omron connection to bridge long distance (dual monitor) 100meter

Omron – More Ways to Be in Control! Control Function 1 PLC + HMI PLC for control NA5 HMI for visual 2 PLC + IPC PLC for control IPC or PanelPC for visualization /data/communication 3 IPC with virtual NJ IPC with QNX OS and virtual NJ control Visualization/ data/communication 4 IPC only—Future IPC with own machine control EtherCAT stack solution to I/O WOW

How is Configuration and Ordering Done?

Part Numbers From Data Sheets Build to order with 15 day lead time

OnSet Based Configuration

Custom Logo Option- Contact your Omron sales person Get a custom 2 page PDF flyer of an IPC with your logo Backlighted laser etched

Collateral Description MediaPublication Number IPC Box User Manual PDF W553-E2-07 IPC Without Operating System User ManualPDFW586-E2-05 IPC Box Data SheetPDFV351-E-01 Industrial Monitor Data SheetPDF V361-E-01 IPC Panel PC Data Sheet PDF V371-E-01 IPC Panel PC User Manual PDF W555-E2-07 IPC Panel PC Without Operating System User Manual Without PDF V431-E-01 IPC Brochure PDF V341-E-01 www.omron247.com

Success Story – Tavil (packaging equipment supplier) Reason for Change: Had o wn visualization software (c-sharp) Wanted CAN bus interface for smart drive Use many robots suppliers, easy connect Easier connectivity to ERP/SAP Flexibility and Cost of IPC Moved from PLC-HMI system to IPC with control

What are the Highlights? NJ virtual engine on QNX Real Time Operating System (RTOS)Partitioned OS ensures crash proof controlProgrammed with Sysmac Studio using EtherCAT for I/O.Real time OS opens the way for future virtual vision, CNC, robotics etc.Our expertise in power supply design Projected capacitive multi-touch screen allows use with gloves on For maximum reliability, models available with no moving parts (fans or drives)New lower cost more compact models available

Questions