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SAFETY ALERT SAFETY ALERT

SAFETY ALERT - PDF document

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Report No SA 9922 Comet Event ID 35905000 File No T990600 21 October 1999Prepared by Mark StephensHelen DickensonSERIOUS ACCIDENT INVOLVING A HARDENED STEEL HAMMERINCIDENTAn operator struck a ID: 357147

Report No: 99-22 Comet Event

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SAFETY ALERT Report No: SA 99-22 Comet Event ID 35905000 / File No: T99/0600 21 October 1999Prepared by: Mark Stephens/Helen DickensonSERIOUS ACCIDENT INVOLVING A HARDENED STEEL HAMMERINCIDENTAn operator struck a steel pin with a steel hammer. Immediately, he felt a sharp pain as a steel fragmentwent flying into his arm. The injury required surgery to remove the fragment.CIRCUMSTANCESA hardened steel hammer came into contact forcefully with another hardened steel item. Contactbetween the hammer and edge of the steel pin caused a small fragment to break off from the edge of thesteel pin and travel at high speed, entering the operator’s arm.INVESTIGATIONAfter this accident occurred, it was decided to use soft copper hammers.If a drift is used, it was decided to use a malleable drift which is made of mild steel, brass or copper.(A drift is a round, pointed piece of steel for enlarging holes in metal, or for bringing holes in line toreceive rivets etc.)RECOMMENDATIONS All chisels and wedges or similar tools should be regularly maintained and ground flat ifsplayed out after use.· Ensure that the item to be hit is not harder than the hardened steel face of the hammer.· However, if the item to be hit is made of hardened steel, use only hammers made of mild steel,copper, or similar softer metal.· If a drift is used, it should be made of malleable material such as mild steel, copper, etc.· Appropriate Personal Protective Equipment, such as eye protection and gloves, should beavailable at each site and worn with long sleeves when performing such tasks.See also the attached Immediate Accident/Incident Notification Circular dated 7 March 1995,highlighting the need for eye protection when working with metal.Contact: Mark Stephens, Regional Inspector of Mines, Orange NSW, Australia (Phone 02 6360 8289).G. Terrey DIRECTOR, MINE SAFETY & ENVIRONMENT SAFETY ALERT SERIOUS ACCIDENT INVOLVING A HARDENED STEEL HAMMER A hardened steel hammer came into contact forcefully with another hardened steel item. Contact