CRANE ChemPharma Flow Solutions™ - PDF document

CRANE ChemPharma Flow Solutions™ brands you trust.CRANE ChemPharma Flow solutions Include: Pipe - Valves - Fitting - Actuators - Pumps © 2009 CRANE ChemPharma Flow Solutions, www.cranechempharma.com Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alte-ration can be made without changes being necessary in specications already agreed. All their trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (Xomox, Saunders, Resistoex, Resistopure, PSI, DEPA, ELROREVO) are registered trademarks of Crane Co. All rights reserved. 2009 CRANE ChemPharma Flow Solutions, www.cranechempharma.comXOMOX International GmbH & Co.Von-Behring-Straße 15, D-88131 Lindau/BodenseeTel.: (49) 8382-702-0Fax. (49) 8382-702-144XOMOX Headquarters4444 Cooper Road, Cincinnati, OH 45, U.S.A.Tel.: (513) 745-6000 Fax: (513) 745-6086 CP-XOMOX-SPV-BU-EN-CI-7/09-PN329723 www.flowoffluids.com 15 NOTES Xomox XRP ActuatorsThe unique features of Xomox XRP Pneumatic Rack & Pinion Actuators include:A balanced pinion which does not require an external retaining clip to prevent the pinion from blowing Individual single point adjustment for both the CW and CCW directions.98 degrees of total travel on the most popular sizes.Vertically aligned air passages allow increased air flow minimizing cycle time. Vane Actuators Matryx Vane Actuators provide reliable and efficient remote control of any type of rotary operation. They are used for ball, plug, and butterfly valves as well as other mechanisms such as dampers, switches, and safety devices. They are available up to 30,000 in-lbs of torque.Xomox Limit SwitchesA wide variety of switching options and other automation accessories are available. Xomox Automation & Service are located throughout the United States. They provide: Automated valve packages Valve modifications Valve repair Application assistanceOn-site inventories of valves, actuators, and accessories assure fast turn-around.A new-valve factory warranty backs every automated, modified, and repaired valve.Xomox Sizing Program will help you design a more efficient and economical processing system and assure proper actuator size selec- 14 Xomox Actuators & Automation Accessories 13 Quick Reference Selection Table No. of Socket Weld Type ANSI Class Sleeve Size Range Operator Figure Number Additional 150 & PTFE Tufline-475 PTFE Tufline-475 Xomox-7 UHMWPE - 2 Wrench * 066SW * On 2 and 3 inch valves with Xomox-7 or UHMWPE sleeves enclosed gear operators are On all 4 inch valves enclosed gears are standard. However, 2, 3, and 4 inch valves with PTFE or Tufline-475 sleeves are available with wrench operators. 300 0366SW 150 166SW 300 1366SW 600 1666SW Socket Weld Butt Weld 150 - 4 166BW 300 1366BW 600 & 1666BW 150 - 12 Enclosed 166BWEG 2 300 1366BWEG 150 PTFE Tufline-475 - 2 Wrench * 036SW 300 0336SW 150 PTFE Tufline-475 Xomox-7 UHMWPE 136SW 300 1336SW Butt Weld 150 - 4 136BW 300 1336BW 150 - 6 Enclosed 136BWEG 3 300 1336BWEG The following are ASTM designations for materials listed elsewhere in this catalog.Carbon steel.................ASTM A216 WCB302 stainless steel........ASTM A240 Type 302304 stainless steel........ASTM A240 Type 304304 stainless steel........ASTM A351 CF8304L stainless steel......ASTM A351 CF3316 stainless steel........ASTM A351 CF8M316L stainless steel......ASTM A351 CF3MAlloy 20.........................ASTM A351 CN7M..........................ASTM B61ASTM A351 CD4MCuDuctile Iron...................ASTM A395Hastelloy B...................ASTM A494 N7MHastelloy C...................ASTM A494 CW6M..........................ASTM A494 CY40............................ASTM A494 CZ-100............................ASTM A494 M30-CNi-Al Bronze.................ASTM B148 Gr.958........................ASTM B367 Gr. C-3......................ASTM B752 Gr. 702Other ferrous and non-ferrous materials are available upon application. 12 11 - - - - - - 450 - - - - - - 360 - - - - - - 475 3200 2159 1591 12 10 8 255 210 350 1075 6 159 94 175 548 4 87 54 100 294 3 87 47 54 40 100 70 294 172 21/2 2 37 21 40 89 11/2 17 11 5 4 5 4 20 7 7 43 9 9 1 3/4 1/2 D pos. D pos. & 180 3-Way A,AX,C pos. 2-Way Size Cv factors for valve sizing.Class 150 & 300 10500 7200 3900 12600 8600 4700 21000 14400 7800 12 10 8 2500 3000 5000 6 1200 1450 2400 4 600 700 1200 3 600 700 1200 21/2 550 650 1100 2 400 500 800 11/2 70 80 140 1/2 70 80 140 3/4 200 250 400 1 Running torque Seating torque Break torque Size Operating torques.(Inch-Pounds) Figures are for 2-Way valves with PTFE sleeves. Consult factory for torque adjustment factors for other sleeve materials.Class 150 & 300 1. Various combinations of body and plug materials are available. 2. Adjusting bolts will be either ASTM A 193 GR. B8 or B8M.3. Cover bolts for carbon steel or ductile iron bodied valves will be ASTM A 193 Gr. B7.Cover bolts for alloy bodied valves will be either ASTM A 193 Gr. B8 or B8M.4. When specifying a Tufline-600 sleeve, the plastic dia-phragm and wedge ring are also Tufline-600 material. Valves with Tufline-600 sleeves are supplied with a tertiary top seal as standard.Note: Other materials are available for bolts, covers and some top seal components on customer request. 10 Body and 316SS, Alloy 20 Hastelloy B & C Carbon steel Monel Sleeve Adjusting Bolts 2 Cover CF8 / CF8M Carbon steel CF8 / CF8M Cover Bolts 3 304SS / 316SS Steel 304SS / 316SS Static Eliminator Thrust Col- Metal Dia- 304SS 304SS Monel Plastic Diaphragm Wedge Ring Materials of construction 304SS / 316SS Standard body and plug materials:316L stainless steel (ASTM A351 GR CF3M) Carbon steel (ASTM A216 GR WCB)Other materials available including:316 stainless steel (ASTM A351 GR CF8M) Alloy 20 (ASTM A351 GR CN7M) PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 304SS 304SS PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 Adjusting Bolts Cover Static Eliminator Thrust CollarMetal Diaphragm Plastic Diaphragm Wedge Ring Plug Sleeve Body 9 Technical Ash sluice service water systems Breweries and distilleries Chemical applications Closed and open systems Condensate polishing Demineralizers Emergency coolant Etched disc filters Evaporators Fats, oils, fatty acid and detergents Filter demineralizer Food processing Leaf type filters Oil purification systems Petrochemicals Petroleum production Pulp and paper Raw river make-up water Slurries Standby generators Water treatment purificationAll valves can be supplied with a variety of manual, pneumatic or electric actuators. All 166, 1366, 1666, 136 and 1336 valves are drilled and tapped for actuator Vacuum serviceAll weld end valves are satisfactory for vacuum service to as low as .01 microns in absolute pressure. However, special cleaning is required to achieve this rating. Vacuum ratings have been established by independent labora-tories by helium leak tests on mass API-607 StandardsTufline Fire Tested Sleeved Plug Valves have been tested in accordance with API-607 - Fourth Edition - Section 4.2 - Specifications For External Leakage. These valves exceed the sealing requirements specified in those standards. A tight external seal was maintained even after the PTFE sleeve and sealing parts were totally destroyed by fire.Oxygen and chlorine valvesValves designated for oxygen or chlorine service are thoroughly cleaned, tested and dried per internal Xomox oxygen and chlorine standards. The ends are then sealed and the valves are packaged in plastic bags. Chlorine valves are in accordance with Chlorine Institute Control Fugitive emissions This optional top seal package provides exceptional control of fugitive emissions. It meets or exceeds the most stringent current regulatory requirements. Tertiary sealing is provided at the stem by the encapsulated, flexible graphite stem seal and at the body/cover joint by the graphite cover seal ring.No cavitiesTufline weld end valves have no pockets. The sleeve completely surrounds both ports as well as the top and bottom of the plug, eliminating any areas where contaminates could be trapped. Since the valves are double block valves and seat both upstream and down-stream, it is necessary to limit the differential pressure when the valves are opened and closed.Special servicesTufline offers extensive engineering expertise and experience with the broadest range of industry requirements, and is therefore able to offer many special services and capabilities. Tufline can also assure expertise in welding and fabricating products and assemblies from the broad range of materials in which their products are Custom designs and modificationsThe products featured in this catalog may be obtained in other sizes and materials from the Tufline Special Products Group, which also offers design, engineering and manufac-turing services for custom products and modifications.Standard sleeve material maximum temperature ratings: 400°F PTFE 300°F Xomox 7 180°F UHMWPE 600°F 475°F Tufline-600 Tufline-475 Max. Temp. Sleeve Material When welding austenitic stainless steels, corrosion resistance will be affected in material adjacent to the weld joint due to sensitization. LHhH2BCSJKTEWT2GWT3DDP3.251.921.06861.431.6850.250.665/16-186.001.51.691.75.860.383.251.92 1.06861.431.6850.250.665/16-186.001.51.801.751.070.504.632.501.66861.902.2163.438.323/8-167.0042.3851.335.505.503.062.09972.332.3388.563.443/8-168.00102.88111.920.506.503.562.561.003.023.021.13.750.537/16-149.13143.38162.411.63 WT2: Weight of 2-way (pounds) WT3: Weight 3-way (pounds) Sleeve material: PTFE or Tufline-475 Glass filled PTFESleeve material: Xomox-7, Tufline-600, UHMWPE, or PFAWRWHYWRWHY---4.006.38---4.256.38---4.00 6.38---4.25 6.383.812.888.753.812.8811.004.563.6312.504.563.6324.005.134.0018.005.134.0028.00 2-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: 3-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: 8 Socket Weld Valves Wrench Operator 7 Sleeve material: PTFE or Tufline-475, Glass filled PTFESleeve material: Xomox-7, Tufline-600, UHMWPE, or PFAWRWHYWRWHY---4.256.38---4.256.38---4.25 6.38---4.25 6.383.812.888.753.812.8811.004.563.6312.504.563.6324.005.134.0018.005.134.0028.005.914.8524.005.914.8531.005.694.6324.005.694.6331.007.065.7530.00--------- Sleeve material: PTFE or Sleeve material: Glass Filled PTFEGHERQETGHERQET8.752.0612.008.008.752.0612.008.0011.502.62 18.0010.3811.502.62 18.0010.3813.502.6218.0010.3813.823.5318.0011.0515.253.5324.0012.3115.254.8824.0013.8716.254.8830.0015.8816.256.0630.0016.88 Sleeve material: Xomox-7 or Tufline-600Sleeve material: PFA or UHMWPE GHERQETGHERQET7.842.0612.008.007.842.0612.008.007.622.0612.008.007.622.0612.008.008.752.0612.008.008.752.6212.008.0011.502.62 18.0010.3811.504.88 18.0010.3813.503.5330.0015.8113.824.8830.0015.8115.256.0630.0016.8815.256.0630.0016.8816.941.5024.0024.0016.941.5024.0024.00 Enclosed Gear Operator Wrench Operator 6 2-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: Socket Weld / ANSI Class 600 / Sizes through / Figure: Butt Weld / ANSI Class 150 / Sizes through 12 / Figure: Butt Weld / ANSI Class 300 / Sizes through 12 / Figure: Butt Weld / ANSI Class 600 / Sizes through / Figure: 3-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: Butt Weld / ANSI Class 150 / Sizes through 6 / Figure: Butt Weld / ANSI Class 300 / Sizes through 6 / Figure: L(SW)L(BW)HTHABSJKWXMCEWT2G(SW)G(BW)WT36.506.252.14---------.50.250.66---------1.156.0053.253.1386.506.252.14---------.50.250.66---------1.156.0053.253.1386.506.502.501.663.902.21.63.438.323/8-16Thru1.161.387.0083.253.25117.507.503.062.094.252.33.88.562.443/8-16.751.501.568.00123.943.94158.508.503.562.565.383.021.13.750.537/16-14.751.812.009.13204.754.752312.0012.004.353.355.383.021.13.750.537/16-14.882.692.0010.35396.756.754512.0012.004.133.135.383.021.13.750.537/16-14.882.472.0010.13396.756.754514.0014.005.223.946.504.001.25.875.781/2-13.943.032.5022.00557.507.506417.0017.007.355.267.754.252.001.3981.005/8-111.134.223.0625.0011010.0010.0012820.0020.009.327.1910.004.752.001.3981.005/8-11.756.194.1228.00210---------23.0023.0010.818.6310.754.752.501.6731.005/8-11.947.634.5029.00330---------26.0026.0011.819.8013.254.753.001.9681.003/4-10.948.635.3135.00400--------- DDPFD1D4D8.86.3884.67.62---1.070.50 1.05.88.82.741.335.501.321.101.05.961.920.501.901.681.611.502.411.632.382.162.071.94------2.882.642.472.32------3.593.263.072.90------4.634.264.033.83------6.786.366.075.76------8.788.337.987.63------10.9410.4210.029.56------12.9711.9411.9411.37 D1 - Schedule 10 D4 - Schedule 40 D8 - Schedule 80 SW = Socket Weld BW = Butt Weld WT2: Weight of 2-way (pounds) WT3: Weight 3-way (pounds) 3-Way port Tufline 3-Way Weld End valves bring economy, flexibility, and more compact system design to thou-sands of applications. Bi-directional flow for more flexibility.In the diagrams the color indicates the path of fluid flow. Bi-directional flow provides more system design Only the Type A plug will shut off the flow. With Type AX, C, and D plugs, there is always flow between two or more ports. The Tufline sleeved plug valve pays for itself many times over with more up-time and greatly extended service life.There’s a fully adjustable in-line seal and dual stem seal. Bolts in the top cover provide quick and easy adjustment. Adjust out in-line leakage between shutdowns. Adjust out potential stem leakage. position90 position180 position 4 The primary stem seal is around the circumference of the plug. Flow media is prevented from reaching the stem.Stem Seal 2.The secondary backup seal system provides a wide compre-hensive backup seal along the top edge of the plug and the stem. Unmatched stem sealing.Tufline’s standard dual stem seal is clearly superior to those of gate valves, ball valves, other plug valves, and many expensive valves with extended auxiliary packing.360° lips.Port defining lip were developed and patented by Tufline. The lips surround the ports.The lips improve valve performance and extend service life by:Ptexeptipi uneexe eond flow and deformation.• Gnioipctipi uneexe totctiop0Dtecmipi ur cpd teooxipi cdheting, scaly deposits from the outer surface of the plug as it rotates. The Tufline sleeved plug valve pays for itself many times over with more up-time and greatly extended service life.There’s a fully adjustable in-line seal and dual stem seal. Bolts in the top cover provide quick and easy adjustment. Adjust out in-line leakage between shutdowns. Adjust out potential stem leakage. There are two independent environmental You get double seal protection at no extra cost. No ball or gate valve offers this capability.Stem Seal 1. Many processors experience dramatic cost reductions when they switch from ball and gate valves.A simple turn of the top adjustment bolts keeps the sleeve sealing tightly and the valve in service far Two independent sealing systems provide double protection against atmosphere leakage. 3 Eliminate unscheduled downtime and maintenance . . . plus get greatly extended service life. Turn the page for details about this valve’s superior double stem seal . . . Trouble-free sealing is provided by the large, full-circumferential PTFE sleeve. No ball or gate valve can match this sealing capacity.Sleeves are easily replaced inline.The PTFE sleeve has a low coef-ficient of friction. It acts as a lubri-cant. Ease of operation is assured, even when the valve is left open or closed for extended periods.Standard cost and greatly extended service life assure exceptionally low, long-term cost-of-ownership. Page / Contents2 . . . . Unique and patented features5 . . . . 3-Way valves6-10 . Dimensions Copyright Xomox Corporation 1965 - 2009. All rights reserved. Xomox®,Tufline®, and Matryx® are registered trademarks of Xomox Corporation. XRP is a trademark of Xomox Corporation. 10 . . . Actuators11 . . .Technical data12 . . . Materials 13 . . . Cv factors, Operating torques pressure/temperature ratings 14 . . . . Quick reference selection guide15 . . . . How to order With Tufline Sleeved Plug valves, design more economical, flexible, and compact fluid handling systems.Bi-directional flow, simple actuation, lightweight, compact design, and multiport configurations all facilitate improved system design.Superior, longer-lasting in-line sealing.The inert PTFE sleeve completely surrounds the plug. The sleeve provides a large, circumferential sealing surface from port to port. Open, closed, or rotating, the seal is assured. No ball or gate valve can match this sealing power.Secure sealing with no cold-flow, deformation, or sleeve rotation and greatly minimized potential for blow out.The sleeve is securely nestled in the valve body. High-pressure ribs, top and bottom retention, and 360° port defining lips all assure sleeve containment.No seizing. No sticking.As the plug rotates, the 360° lips provide a self cleaning action to remove scaling and adhering media. No cavities. No contamination.There are no body cavities where flow media can accumulate and contaminate future processing. The cavity-free design also prevents sticking. brands you trust. Tuine Sleeved Plug Weld End Valves CRANE ChemPharma Flow Solutions™ brands you trust.CRANE ChemPharma Flow solutions Include: Pipe - Valves - Fitting - Actuators - Pumps © 2009 CRANE ChemPharma Flow Solutions, www.cranechempharma.com Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alte-ration can be made without changes being necessary in specications already agreed. All their trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (Xomox, Saunders, Resistoex, Resistopure, PSI, DEPA, ELROREVO) are registered trademarks of Crane Co. All rights reserved. 2009 CRANE ChemPharma Flow Solutions, www.cranechempharma.comXOMOX International GmbH & Co.Von-Behring-Straße 15, D-88131 Lindau/BodenseeTel.: (49) 8382-702-0Fax. (49) 8382-702-144XOMOX Headquarters4444 Cooper Road, Cincinnati, OH 45, U.S.A.Tel.: (513) 745-6000 Fax: (513) 745-6086 CP-XOMOX-SPV-BU-EN-CI-7/09-PN329723 www.flowoffluids.com 15 NOTES Xomox XRP ActuatorsThe unique features of Xomox XRP Pneumatic Rack & Pinion Actuators include:A balanced pinion which does not require an external retaining clip to prevent the pinion from blowing Individual single point adjustment for both the CW and CCW directions.98 degrees of total travel on the most popular sizes.Vertically aligned air passages allow increased air flow minimizing cycle time. Vane Actuators Matryx Vane Actuators provide reliable and efficient remote control of any type of rotary operation. They are used for ball, plug, and butterfly valves as well as other mechanisms such as dampers, switches, and safety devices. They are available up to 30,000 in-lbs of torque.Xomox Limit SwitchesA wide variety of switching options and other automation accessories are available. Xomox Automation & Service are located throughout the United States. They provide: Automated valve packages Valve modifications Valve repair Application assistanceOn-site inventories of valves, actuators, and accessories assure fast turn-around.A new-valve factory warranty backs every automated, modified, and repaired valve.Xomox Sizing Program will help you design a more efficient and economical processing system and assure proper actuator size selec- 14 Xomox Actuators & Automation Accessories 13 Quick Reference Selection Table No. of Socket Weld Type ANSI Class Sleeve Size Range Operator Figure Number Additional 150 & PTFE Tufline-475 PTFE Tufline-475 Xomox-7 UHMWPE - 2 Wrench * 066SW * On 2 and 3 inch valves with Xomox-7 or UHMWPE sleeves enclosed gear operators are On all 4 inch valves enclosed gears are standard. However, 2, 3, and 4 inch valves with PTFE or Tufline-475 sleeves are available with wrench operators. 300 0366SW 150 166SW 300 1366SW 600 1666SW Socket Weld Butt Weld 150 - 4 166BW 300 1366BW 600 & 1666BW 150 - 12 Enclosed 166BWEG 2 300 1366BWEG 150 PTFE Tufline-475 - 2 Wrench * 036SW 300 0336SW 150 PTFE Tufline-475 Xomox-7 UHMWPE 136SW 300 1336SW Butt Weld 150 - 4 136BW 300 1336BW 150 - 6 Enclosed 136BWEG 3 300 1336BWEG The following are ASTM designations for materials listed elsewhere in this catalog.Carbon steel.................ASTM A216 WCB302 stainless steel........ASTM A240 Type 302304 stainless steel........ASTM A240 Type 304304 stainless steel........ASTM A351 CF8304L stainless steel......ASTM A351 CF3316 stainless steel........ASTM A351 CF8M316L stainless steel......ASTM A351 CF3MAlloy 20.........................ASTM A351 CN7M..........................ASTM B61ASTM A351 CD4MCuDuctile Iron...................ASTM A395Hastelloy B...................ASTM A494 N7MHastelloy C...................ASTM A494 CW6M..........................ASTM A494 CY40............................ASTM A494 CZ-100............................ASTM A494 M30-CNi-Al Bronze.................ASTM B148 Gr.958........................ASTM B367 Gr. C-3......................ASTM B752 Gr. 702Other ferrous and non-ferrous materials are available upon application. 12 11 - - - - - - 450 - - - - - - 360 - - - - - - 475 3200 2159 1591 12 10 8 255 210 350 1075 6 159 94 175 548 4 87 54 100 294 3 87 47 54 40 100 70 294 172 21/2 2 37 21 40 89 11/2 17 11 5 4 5 4 20 7 7 43 9 9 1 3/4 1/2 D pos. D pos. & 180 3-Way A,AX,C pos. 2-Way Size Cv factors for valve sizing.Class 150 & 300 10500 7200 3900 12600 8600 4700 21000 14400 7800 12 10 8 2500 3000 5000 6 1200 1450 2400 4 600 700 1200 3 600 700 1200 21/2 550 650 1100 2 400 500 800 11/2 70 80 140 1/2 70 80 140 3/4 200 250 400 1 Running torque Seating torque Break torque Size Operating torques.(Inch-Pounds) Figures are for 2-Way valves with PTFE sleeves. Consult factory for torque adjustment factors for other sleeve materials.Class 150 & 300 1. Various combinations of body and plug materials are available. 2. Adjusting bolts will be either ASTM A 193 GR. B8 or B8M.3. Cover bolts for carbon steel or ductile iron bodied valves will be ASTM A 193 Gr. B7.Cover bolts for alloy bodied valves will be either ASTM A 193 Gr. B8 or B8M.4. When specifying a Tufline-600 sleeve, the plastic dia-phragm and wedge ring are also Tufline-600 material. Valves with Tufline-600 sleeves are supplied with a tertiary top seal as standard.Note: Other materials are available for bolts, covers and some top seal components on customer request. 10 Body and 316SS, Alloy 20 Hastelloy B & C Carbon steel Monel Sleeve Adjusting Bolts 2 Cover CF8 / CF8M Carbon steel CF8 / CF8M Cover Bolts 3 304SS / 316SS Steel 304SS / 316SS Static Eliminator Thrust Col- Metal Dia- 304SS 304SS Monel Plastic Diaphragm Wedge Ring Materials of construction 304SS / 316SS Standard body and plug materials:316L stainless steel (ASTM A351 GR CF3M) Carbon steel (ASTM A216 GR WCB)Other materials available including:316 stainless steel (ASTM A351 GR CF8M) Alloy 20 (ASTM A351 GR CN7M) PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 304SS 304SS PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 PTFE, UHMWPE, Xomox-7, Tufline-475, Tufline-600 Adjusting Bolts Cover Static Eliminator Thrust CollarMetal Diaphragm Plastic Diaphragm Wedge Ring Plug Sleeve Body 9 Technical Ash sluice service water systems Breweries and distilleries Chemical applications Closed and open systems Condensate polishing Demineralizers Emergency coolant Etched disc filters Evaporators Fats, oils, fatty acid and detergents Filter demineralizer Food processing Leaf type filters Oil purification systems Petrochemicals Petroleum production Pulp and paper Raw river make-up water Slurries Standby generators Water treatment purificationAll valves can be supplied with a variety of manual, pneumatic or electric actuators. All 166, 1366, 1666, 136 and 1336 valves are drilled and tapped for actuator Vacuum serviceAll weld end valves are satisfactory for vacuum service to as low as .01 microns in absolute pressure. However, special cleaning is required to achieve this rating. Vacuum ratings have been established by independent labora-tories by helium leak tests on mass API-607 StandardsTufline Fire Tested Sleeved Plug Valves have been tested in accordance with API-607 - Fourth Edition - Section 4.2 - Specifications For External Leakage. These valves exceed the sealing requirements specified in those standards. A tight external seal was maintained even after the PTFE sleeve and sealing parts were totally destroyed by fire.Oxygen and chlorine valvesValves designated for oxygen or chlorine service are thoroughly cleaned, tested and dried per internal Xomox oxygen and chlorine standards. The ends are then sealed and the valves are packaged in plastic bags. Chlorine valves are in accordance with Chlorine Institute Control Fugitive emissions This optional top seal package provides exceptional control of fugitive emissions. It meets or exceeds the most stringent current regulatory requirements. Tertiary sealing is provided at the stem by the encapsulated, flexible graphite stem seal and at the body/cover joint by the graphite cover seal ring.No cavitiesTufline weld end valves have no pockets. The sleeve completely surrounds both ports as well as the top and bottom of the plug, eliminating any areas where contaminates could be trapped. Since the valves are double block valves and seat both upstream and down-stream, it is necessary to limit the differential pressure when the valves are opened and closed.Special servicesTufline offers extensive engineering expertise and experience with the broadest range of industry requirements, and is therefore able to offer many special services and capabilities. Tufline can also assure expertise in welding and fabricating products and assemblies from the broad range of materials in which their products are Custom designs and modificationsThe products featured in this catalog may be obtained in other sizes and materials from the Tufline Special Products Group, which also offers design, engineering and manufac-turing services for custom products and modifications.Standard sleeve material maximum temperature ratings: 400°F PTFE 300°F Xomox 7 180°F UHMWPE 600°F 475°F Tufline-600 Tufline-475 Max. Temp. Sleeve Material When welding austenitic stainless steels, corrosion resistance will be affected in material adjacent to the weld joint due to sensitization. LHhH2BCSJKTEWT2GWT3DDP3.251.921.06861.431.6850.250.665/16-186.001.51.691.75.860.383.251.92 1.06861.431.6850.250.665/16-186.001.51.801.751.070.504.632.501.66861.902.2163.438.323/8-167.0042.3851.335.505.503.062.09972.332.3388.563.443/8-168.00102.88111.920.506.503.562.561.003.023.021.13.750.537/16-149.13143.38162.411.63 WT2: Weight of 2-way (pounds) WT3: Weight 3-way (pounds) Sleeve material: PTFE or Tufline-475 Glass filled PTFESleeve material: Xomox-7, Tufline-600, UHMWPE, or PFAWRWHYWRWHY---4.006.38---4.256.38---4.00 6.38---4.25 6.383.812.888.753.812.8811.004.563.6312.504.563.6324.005.134.0018.005.134.0028.00 2-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: 3-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: 8 Socket Weld Valves Wrench Operator 7 Sleeve material: PTFE or Tufline-475, Glass filled PTFESleeve material: Xomox-7, Tufline-600, UHMWPE, or PFAWRWHYWRWHY---4.256.38---4.256.38---4.25 6.38---4.25 6.383.812.888.753.812.8811.004.563.6312.504.563.6324.005.134.0018.005.134.0028.005.914.8524.005.914.8531.005.694.6324.005.694.6331.007.065.7530.00--------- Sleeve material: PTFE or Sleeve material: Glass Filled PTFEGHERQETGHERQET8.752.0612.008.008.752.0612.008.0011.502.62 18.0010.3811.502.62 18.0010.3813.502.6218.0010.3813.823.5318.0011.0515.253.5324.0012.3115.254.8824.0013.8716.254.8830.0015.8816.256.0630.0016.88 Sleeve material: Xomox-7 or Tufline-600Sleeve material: PFA or UHMWPE GHERQETGHERQET7.842.0612.008.007.842.0612.008.007.622.0612.008.007.622.0612.008.008.752.0612.008.008.752.6212.008.0011.502.62 18.0010.3811.504.88 18.0010.3813.503.5330.0015.8113.824.8830.0015.8115.256.0630.0016.8815.256.0630.0016.8816.941.5024.0024.0016.941.5024.0024.00 Enclosed Gear Operator Wrench Operator 6 2-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: Socket Weld / ANSI Class 600 / Sizes through / Figure: Butt Weld / ANSI Class 150 / Sizes through 12 / Figure: Butt Weld / ANSI Class 300 / Sizes through 12 / Figure: Butt Weld / ANSI Class 600 / Sizes through / Figure: 3-Way Valves Socket Weld / ANSI Class 150 / Sizes through 2 / Figure: Socket Weld / ANSI Class 300 / Sizes through 2 / Figure: Butt Weld / ANSI Class 150 / Sizes through 6 / Figure: Butt Weld / ANSI Class 300 / Sizes through 6 / Figure: L(SW)L(BW)HTHABSJKWXMCEWT2G(SW)G(BW)WT36.506.252.14---------.50.250.66---------1.156.0053.253.1386.506.252.14---------.50.250.66---------1.156.0053.253.1386.506.502.501.663.902.21.63.438.323/8-16Thru1.161.387.0083.253.25117.507.503.062.094.252.33.88.562.443/8-16.751.501.568.00123.943.94158.508.503.562.565.383.021.13.750.537/16-14.751.812.009.13204.754.752312.0012.004.353.355.383.021.13.750.537/16-14.882.692.0010.35396.756.754512.0012.004.133.135.383.021.13.750.537/16-14.882.472.0010.13396.756.754514.0014.005.223.946.504.001.25.875.781/2-13.943.032.5022.00557.507.506417.0017.007.355.267.754.252.001.3981.005/8-111.134.223.0625.0011010.0010.0012820.0020.009.327.1910.004.752.001.3981.005/8-11.756.194.1228.00210---------23.0023.0010.818.6310.754.752.501.6731.005/8-11.947.634.5029.00330---------26.0026.0011.819.8013.254.753.001.9681.003/4-10.948.635.3135.00400--------- DDPFD1D4D8.86.3884.67.62---1.070.50 1.05.88.82.741.335.501.321.101.05.961.920.501.901.681.611.502.411.632.382.162.071.94------2.882.642.472.32------3.593.263.072.90------4.634.264.033.83------6.786.366.075.76------8.788.337.987.63------10.9410.4210.029.56------12.9711.9411.9411.37 D1 - Schedule 10 D4 - Schedule 40 D8 - Schedule 80 SW = Socket Weld BW = Butt Weld WT2: Weight of 2-way (pounds) WT3: Weight 3-way (pounds) 3-Way port Tufline 3-Way Weld End valves bring economy, flexibility, and more compact system design to thou-sands of applications. Bi-directional flow for more flexibility.In the diagrams the color indicates the path of fluid flow. Bi-directional flow provides more system design Only the Type A plug will shut off the flow. With Type AX, C, and D plugs, there is always flow between two or more ports. The Tufline sleeved plug valve pays for itself many times over with more up-time and greatly extended service life.There’s a fully adjustable in-line seal and dual stem seal. Bolts in the top cover provide quick and easy adjustment. Adjust out in-line leakage between shutdowns. Adjust out potential stem leakage. position90 position180 position 4 The primary stem seal is around the circumference of the plug. Flow media is prevented from reaching the stem.Stem Seal 2.The secondary backup seal system provides a wide compre-hensive backup seal along the top edge of the plug and the stem. Unmatched stem sealing.Tufline’s standard dual stem seal is clearly superior to those of gate valves, ball valves, other plug valves, and many expensive valves with extended auxiliary packing.360° lips.Port defining lip were developed and patented by Tufline. The lips surround the ports.The lips improve valve performance and extend service life by:Ptexeptipi uneexe eond flow and deformation.• Gnioipctipi uneexe totctiop0Dtecmipi ur cpd teooxipi cdheting, scaly deposits from the outer surface of the plug as it rotates. The Tufline sleeved plug valve pays for itself many times over with more up-time and greatly extended service life.There’s a fully adjustable in-line seal and dual stem seal. Bolts in the top cover provide quick and easy adjustment. Adjust out in-line leakage between shutdowns. Adjust out potential stem leakage. There are two independent environmental You get double seal protection at no extra cost. No ball or gate valve offers this capability.Stem Seal 1. Many processors experience dramatic cost reductions when they switch from ball and gate valves.A simple turn of the top adjustment bolts keeps the sleeve sealing tightly and the valve in service far Two independent sealing systems provide double protection against atmosphere leakage. 3 Eliminate unscheduled downtime and maintenance . . . plus get greatly extended service life. Turn the page for details about this valve’s superior double stem seal . . . Trouble-free sealing is provided by the large, full-circumferential PTFE sleeve. No ball or gate valve can match this sealing capacity.Sleeves are easily replaced inline.The PTFE sleeve has a low coef-ficient of friction. It acts as a lubri-cant. Ease of operation is assured, even when the valve is left open or closed for extended periods.Standard cost and greatly extended service life assure exceptionally low, long-term cost-of-ownership. Page / Contents2 . . . . Unique and patented features5 . . . . 3-Way valves6-10 . Dimensions Copyright Xomox Corporation 1965 - 2009. All rights reserved. Xomox®,Tufline®, and Matryx® are registered trademarks of Xomox Corporation. XRP is a trademark of Xomox Corporation. 10 . . . Actuators11 . . .Technical data12 . . . Materials 13 . . . Cv factors, Operating torques pressure/temperature ratings 14 . . . . Quick reference selection guide15 . . . . How to order With Tufline Sleeved Plug valves, design more economical, flexible, and compact fluid handling systems.Bi-directional flow, simple actuation, lightweight, compact design, and multiport configurations all facilitate improved system design.Superior, longer-lasting in-line sealing.The inert PTFE sleeve completely surrounds the plug. The sleeve provides a large, circumferential sealing surface from port to port. Open, closed, or rotating, the seal is assured. No ball or gate valve can match this sealing power.Secure sealing with no cold-flow, deformation, or sleeve rotation and greatly minimized potential for blow out.The sleeve is securely nestled in the valve body. High-pressure ribs, top and bottom retention, and 360° port defining lips all assure sleeve containment.No seizing. No sticking.As the plug rotates, the 360° lips provide a self cleaning action to remove scaling and adhering media. No cavities. No contamination.There are no body cavities where flow media can accumulate and contaminate future processing. The cavity-free design also prevents sticking. brands you trust. Tuine Sleeved Plug Weld End Valves