Raychem Custom Multicore Multiconductor Cables  Custom Multicore Cables TE I Multicore Cables Y FEAT RES Up to  smaller than comparable products Improved electrical mechanical andor thermal performan
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Raychem Custom Multicore Multiconductor Cables Custom Multicore Cables TE I Multicore Cables Y FEAT RES Up to smaller than comparable products Improved electrical mechanical andor thermal performan

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Raychem Custom Multicore Multiconductor Cables Custom Multicore Cables TE I Multicore Cables Y FEAT RES Up to smaller than comparable products Improved electrical mechanical andor thermal performan




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Presentation on theme: "Raychem Custom Multicore Multiconductor Cables Custom Multicore Cables TE I Multicore Cables Y FEAT RES Up to smaller than comparable products Improved electrical mechanical andor thermal performan"— Presentation transcript:


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Raychem Custom Multicore (Multiconductor) Cables
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Custom Multicore Cables TE I Multicore Cables Y FEAT RES Up to 40% smaller than comparable products Improved electrical, mechanical, and/or thermal performance Enhanced chemical and fluid resistance Ultra-flexible cables and components available Ability to include data, signal, and power in the same bundle Y B ENEFITS Cost savings over hand-building point-to- point harnesses Available in small order quantities Special testing available upon request Cable design services provided free-of-charge 100 10 0. 0.01 0.

001 0.0001 10 10 10 10 10 10 Screening perf or mance of va ious types of screen constr uctions 55 65 75 85 95 105 115 125 135 145 155 165 175 EM Shielding eff ectiv eness (dB/meter) requency (Hz) Surf ace transf er impedance (m.ohms/meter) Aluminiz ed oly ester Single Stranded Braid Single Optimiz ed Doub le Optimiz ed Single Superscreen Solid Copper screen Doub le Superscreen DESCRIPTION Custom multicore cables are unique combinations of Raychem brand products built specifically to suit the customer’s needs for size and performance. Try out this cost-effective system solution today!

APPLICATIONS Military Ground Systems: - Rotating turret applications - Engine bay wiring - Bulk wiring for signal and power - Back-up camera video feeds for large vehicles Military Marine: - Auxiliary equipment such as weapon systems and radar - Below deck zero halogen cabling, including water- blocked cables that meet MIL-DTL-24640 and MIL-DTL-24643 requirements Missile Technology: - Launch and control systems, including integration into fire control systems in Aerospace, Marine and Ground Vehicles - Missile internal wiring where small size and flexibility are needed due to tight space

restrictions Commercial/Military Aerospace - Fixed & Rotary Wings - Open airframe wiring communication systems and specialty applications such as in-flight entertainment systems SCREENING EFFICIENCY To assess the effectiveness of a shield, TE has adopted the line injection method as described in IEC 1196-1 to measure the surface transfer impedance (Zt) of a cable shield. To determine the surface transfer impedance across a range of frequencies, a drive signal is generated by the internal tracking generator of a spectrum analyzer. The voltage is induced on the center conductor of the sample

which is amplified and returned to the signal generator for measurement.
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DESIGN FLEXIBILITY CAD for quick response High product performance Optimum layout Rapid quotations Size and weight details OMPONENTS Aramid strength members Armor in steel / Alloy & Tin Coaxial cables Fabric and film tapes Full range of electrical screens Primary wires, pairs, triples, screened and unscreened Optical fibers (FIST) Special components Wraps and braids JACKET MATERIALS Full range of custom formulated jacket materials: Q AFR - Abrasion & fluid resistant FDR 25 - Fluid resistant, flexible,

high temperature Modified ETFE (Thermorad HT) - Thin wall, tough, fluid resistant & high temperature Modified PVDF (Thermorad ) - Thin wall, tough and fluid resistant NT/Thermorad NTFR - Low-temperature flexibility Raythane C - Tough and flexible Raythane FR - Tough, flexible, flame-retardant Rayolin - Low moisture transmission Thermorad/Thermorad F - General purpose Thermorad HTF/Fluoroelastomer - Very high temperature, fluid resistant ZEROHAL - LFH (Low Fire Hazard) Low Smoke, Zero Halogen Multicore Cables I TE Custom Multicore Cables
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Custom Multicore Cables TE I

Multicore Cables APPLICATIONS Every year, TE designs and builds several thousand custom, high-performance, multicore/multiconductor cables that meet unique product needs. Design staff can draw on an extensive range of high-performance cable components and jacket materials, while incorporating both color-coding and alphanumeric marking techniques for component identification. These options, combined with a full range of EMI shields, lead to a huge variety of construction possibilities. TE developed computer-aided design tools to provide a fast response to design requests. The software, used by

factory engineers and product specialists in the field, can generate cable design proposals with drawings and quotations in minutes. A design drawing details all the cable data and can be used as the input to harness or cable splice (joint) design. The resulting cable is tailored to customers’ exact needs in an efficient design. QUALITY ASSURANCE Raychem WCD and WSD cable specifications ensure that performance and quality standards are maintained to the highest level. TE manufacturing sites have obtained the highest available quality system approvals, including ISO 9000 and QS9000. Raychem

cables are manufactured to meet industry standards. COM PU TER AIDED DESIGN
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APPLICATIONS OPTIMIZATION ECTRICA SH IE DING Multicore Cables I TE Custom Multicore Cables In many applications, shielding of cables is important, whether it be to minimize cross-talk within the cable, to prevent interference from external sources, or to eliminate radiation from the cable itself. The design of cables to provide effective shielding over a broad frequency spectrum is complex, and cables must be tailored to specific electromagnetic environments. From simple aluminized polyester film that

provides electro- static shielding to progressively more complex shielding that can be designed incorporating plated copper braids and Mu metal wraps. Performance of conventional braiding can be significantly improved by computer optimization. This tightly controlled process can give many times the shielding performance of a basic braided shield with minimal weight penalty or increase in optical coverage. Supershielded cables combine Mu metal wraps with optimized braids to provide even further enhanced performance, especially at low frequencies. (]HPSHISL:OPLSKZ Shield type

Construction Typical Application $OXPLQL]HG3RO\HVWHU (OHFWURVWDWLFVKLHOGLQJ 6LQJOH%UDLG /RZOHYHO(0, /RZVHQVLWLYLW\ 6LQJOH2SWLPL]HG%UDLG 6HQVLWLYHOLQHV +LJK(0, 'RXEOH2SWLPL]HG%UDLG +LJKO\VHQVLWLYHOLQHV 6HYHUH(0, 6XSHUVKLHOGHG (037HPSHVW 'RXEOH6XSHUVKLHOGHG +LJKHVWOHYHORIVKLHOGLQJ
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FOR MORE INFORMATION Technical Support Internet: www.te.com/ADM USA: +1 (800) 522-6752 Canada: +1 (905) 470-4425 Mexico: +52 (0) 55-1106-0814

C. America: +52 (0) 55-1106-0814 South America: +55 (0) 11-2103-6000 Germany: +49 (0) 6251-133-1999 Great Britain: +44 (0) 8706-080208 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity. www.te.com/ADM  2012 Tyco Electronics Corporation. All Rights Reserved. 1-1773456-5 ADM/RRD 2.5M 01/2012 Raythane, Rayolin, Raychem, Thermorad, ZEROHAL, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.

Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable eort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained

herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.