Market leading brands with first class business support CMG is a global company with our head office and manufacturing sites in the UK We have sales offices in the USA and Australia and sales in another 52 countries We design develop and manufacture engineered solutions for the protection of c ID: 245399
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Slide1
Flexible Innovation for Public TransportationSlide2
Market leading brands with first class business supportSlide3
CMG is a global company, with our head office and manufacturing sites in the UK. We have sales offices in the USA and Australia and sales in another 52 countries. We design, develop and manufacture engineered solutions for the protection of critical power and data cables in the most demanding environments. We draw on over 60 years experience of working with metallic and non metallic conduit systems for rail, OEM machinery, construction and hazardous (Ex zone) markets. We provide easy to use, cost effective, high performance, durable and reliable cable protection systems developed to meet our customers specific requirements.
OUR CAPABILITYSlide4
WHO WE ARE
CMG’s history can be traced back to 1923 with the Elkay product range.
Now a global business, employing nearly 200 people across three continents.
Our brands have recognition around the world.
Kopex brand formed in 1947 - conduit systems for hazardous area markets.
Adaptaflex brand was formed in 1974 – conduit systems designed for rail,
OEM and construction markets.
Harnessflex brand 1994 – conduit and backshell systems protecting wiring
and connectors controlling emissions on off high way vehicles and engines.
Elkay brand – a range of switches and controls for energy management.Slide5
WHAT WE DO
We manufacture a comprehensive range of highly engineered components
and conduit systems.
At our principal manufacturing site in Coleshill, Birmingham, we have 6,500 sq
metres of production facilities.
We produce over 14 million metres of conduit and 4 million turned metal parts.
At our 3,500 sq metre injection moulding manufacturing plant in Newtown,
Mid-Wales, we produce over 40 million moulded parts per annum.
Our core focus across the business is based around successfully meeting and
exceeding customers’ requirements.Slide6Slide7
Market Sectors
• Commercial contracting
• Machine tool
• Rail
• Marine• Automation• Security/CCTV
• Data cabling
• Critical power• Construction
World leader in flexible conduit systems
Adaptaflex is the market leading flexible conduit system brand in Europe and is rapidly becoming a leading global player.
We supply leading organisations in technically demanding markets.
With over 6,000 products, the range includes metallic and non-metallic flexible conduit.
The brand combines innovative design with dedicated manufacture.
Offering customers the widest possible selection of critical cable protection systems.
Slide8
The recently launched Adaptalok ATS is the most advanced conduit system
available on the market today.
Adaptalok ATS is the result of extensive, ground-breaking research and
development, an evolution of our proven Adaptalok technology Adaptalok ATS is an evolutionary, one-piece moulded fitting, providing
ultimate performance in the most demanding wet or dry conditions. Adaptalok ATS has been embraced by customers in a number of industry sectors all over the world.
www.adaptaflex.com Slide9
We believe that working with CMG brings confidence.
All of our products have been rigorously tested internally.
All of our products are tested and certified by independent third party
agencies.
Our products meet and exceed, international and industry standards.
Our brands have become international quality marques, ensuring smooth,
trouble free distribution of our products worldwide. We have many International Approvals to our name and actively participate
on leading technical standards committees.
We are able to use our technical experience and knowledge to ensure
safety and quality levels are maintained both now and in the future.
BRANDS YOU CAN TRUSTSlide10
BRANDS YOU CAN TRUST
Third Party Testing & Approvals
•
IEC61386 Performance Classification Standard
We were the first major conduit manufacturer to achieve third party accreditation to the EN50086/IEC 61386 Standard from the British Standards Institution (BSI).
IEC61386 conformance guarantees that our products meet performance specifications for fatigue life, operating temperature, non-flame propagation and IP ratings amongst other criteria. IEC61386 fully replaced EN50086 in 2005.
BSI Kitemark
We are the only major conduit manufacturer to achieve third party accreditation through the BSI Kitemark scheme. Slide11
BRANDS YOU CAN TRUST
ISO9001 Quality Standard
We conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems. This standard reflects the procedures and management processes throughout the whole of the company.
•
BS EN ISO14001 Environmental Standard
Controlling the impact of manufacturing activities on the environment is a major challenge. Again we lead the way by being the first conduit manufacturer to comply with this Standard. Slide12
BRANDS YOU CAN TRUST
SNCF Approval
Approval to NF F 16/101 - Complete
Approval to SNCF 478 - Testing in progress
- Completion expected 30
th April 2010 Fully engaged with:Direction Déléguée Qualité Fournisseurs
Pôle Méthodes OrganisationIn addition to our business accreditations, all of our individual brands have achieved a number of industry standards relevant to their sector. Some of the leading accreditations are listed below. Slide13
Uniquely able to work across international markets.
Our products are used by specifiers and installers.
Markets are: Rail and Transportation; Industrial Machinery; The Construction
Industry; Hazardous Areas; Automation; Marine; Offshore Equipment; Mining; Chemical Processing; Food; Pharmaceutical; Engine Manufacturers and the
thriving sector of energy management.
MARKETS WE OPERATE IN
Our products lead through innovation, technical superiority and quality.
We can meet large increases in demand quickly
We have the most comprehensive ranges of products available within our market sectors.
We work with major blue chip companies across the world including Alstom, CAF, Siemens, BP,
GE, Shell, Rolls Royce and Johnson Controls.
Working with such prestigious clients and understanding their needs and expectations places
us in a leading position so that we are specified across national borders.Slide14
BRANDS YOU CAN TRUST
Our commercial offer to Bombardier Transportation
•The lowest total installed system cost.
Overall inventory cost reduction.
Reduction in total number of Stock Keeping Units.
Global agreed fixed pricing.
Global supply and product availability.
An environmentally responsible and accredited company.Slide15
BRANDS YOU CAN TRUST
Our technical offer to Bombardier Transportation
•The fastest fit conduit system.
Simplified specification and versatility across multiple applications.
Assured durability and reliability.
Highest IP rated one piece connector available.
Fully compliant to the highest rail specifications.
Independently tested and approved.
Innovative product design.
Recyclable materials.Slide16
Conduits
Nylon PA6 Flame Retarded
Type PA
Standard Limited Fire Hazard
Standard and Heavyweight
Low Smoke & Low Toxicity
DIN5510 – S4, SR2 ST2
NF F 16/101 - I3 F3 Rating
LOI 28%
Type PR
Enhanced Limited Fire Hazard
Standard weight (Heavyweight available on request)
Low Smoke & Low Toxicity
DIN5510 – S4, SR2 ST2
NF F 16/101 – I2 F2 Rating
LOI 38%Slide17
Conduits
Nylon PA11 & Polyester Flame Retarded
Type PI
Highly Flexible
High Impact Resistance at low temperatures
Standard Limited Fire Hazard
Standard and Heavyweight
Low Smoke & Low Toxicity
DIN5510 – S4, SR2 ST2
NF F 16/101 – I4 F2 Rating
LOI 24%
Type CP
Highly Flexible
High Impact Resistance at low temperatures
Standard Limited Fire Hazard
Medium Weight
Very Low Smoke & Low Toxicity
DIN5510 – S4, SR2 ST2
NF F 16/101 – I4 F1 Rating
LOI 30%Slide18
Conduits
Hi-Specification Conduits
Type PK
Almost zero toxicity, only CO
2
, H
2O, CO gas speciesNo acid gas emission
High oxygen index >35%
Low heat release ISO 5660: 223 kW/m
2
Light weight & high crush strength
Low smoke & fume emission
High radiation resistance
High operating temperature 260
0
C continuous.
High Impact resistance at low temperatures
DIN5510 – S4, SR2 ST2
NF F 16/101 – I2 F1 Rating
BS6853 Ao = 0.003Slide19
Adaptalok ATS Fittings
1-piece manufactured component
Rapid fit product - time saving
Very easy to install No parts to lose
Seal and washer permanently fitted Highly visible for inspections
Safe installation - Tool required for disassembly Rapid disassembly with simple tool when
required
Low Smoke - Zero Halogen
IP66, 67, 68 & 69k
Fit and Forget
Easier selection
Reliability & Integrity in applicationSlide20
ATS Fittings
Features and Benefits
Nylon 66 body
Internal elastomer conduit seal
guaranteed fit, cannot be lost, no assembly, protects wires
Proven clip design, pitch independent
Integral Face seal washer, guaranteed fit, cannot be lost
no assembly
3 visible confirmation points of seal being in place
Visual aid to correct fitting
IP66,67,68 & 69k
Performance as
standard
One piece ‘out of the tool’ fitting, no customer assemblySlide21
ATS Fittings
Current Catalogue Range
Fixed Nylon Threads
Straight
Swept 90
°
elbow
45
°
Elbow
Big bore
Large metric thread
Replacement for PG threads
No bore restrictionSlide22
ATS Fittings
Current Catalogue Range
Nylon Flange and Coupler
Swivel flange straight
Swivel flange
90
°
elbow
Swivel flange 45
°
Elbow
Swivel CouplersSlide23
ATS Fittings
Current Catalogue Range
Swivel Nickel Plated Brass Threads
Straight Male SA
Swept 90
°
elbow Male CS90
45
°
Elbow S45
Straight Female SFA
Swept 90
°
elbow Female CSF90
45
°
Elbow Female SF45Slide24
ATS Fittings
Current Catalogue Range
Swivel UNEF Aluminium Threads
Straight
Swept 90
°
elbow
45
°
ElbowSlide25
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Standard equal outlets with corrugated conduits
Multiple configurations – no reducers needed
IP68 4 bar 30 minutes
All sizes from 13 to 54mmGlass filled nylon impact resistant bodySlide26
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Reducer options
Each outlet can be reduced by one size
One piece fittings - no reducers needed – stockholding reduced
No parts to lose IP68 maintainedSlide27
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Threaded outlet
options
Metric, PG, NPT, and UNEF threads for connection directly to bulkhead bolts or circular connectors
Male or Female threads Multiple thread outlet options
Special threads made to orderSlide28
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Threaded outlet
options
Swivel threaded fittings for ease of connection
Thread attachment can be in any or all positionsAllows attachment to other conduit systems
e.g. Steel or coated steel systems
Configured to requirements - Any combinations of threads and conduit systemsSlide29
ATS Fittings
ATS Multi Outlet Fittings
In-Line Reducer Type TL
Standard equal oultets with corrugated conduits
Twin outlets can be by one size as standard
Multiple Configurations – no reducers needed
IP68 4 bar 30 minutes
All Sizes from 13 to 54mm
Glass filled nylon impact resistant bodySlide30
CMG Technical Proposal
ATS Multi Outlet Fittings
In-Line Reducer Type TL
Major outlet can have a threaded outlet
Male or Female Thread
Metric, PG, NPT, and UNEF threads for connection directly to bulkhead bolts or circular connectors
Special threads made to orderSlide31
CMG Technical Proposal
ATS Multi Outlet Fittings
In-Line Reducer Type TL
IP68 seal maintained
Allows attachment to other conduit systems
e.g. Steel or coated steel systemsSwivel threaded fittings for ease of connection
Configured to requirementsSlide32
CMG Technical Proposal
Half Shell Protectors
Protection against torsion
Protection against abrasion
Strain relief
Easy fix and positioning via clip arrangementSlide33
CMG Technical Proposal
Stackable Clip System
Mounting Rail DIN 3015
Stackable – multiple configurations
Easy conduit pre-assembly
Different sizes link together
Self Supporting High Strength - Impact Resistant Used with support bars for added strength
Pitch independent
Multi-variable combinationsSlide34
ATS Fittings
Strain Relief Proposed Range
Using existing ATS SFA type fitting
Nickel plated brass
Nylon support / compression ring CR (neoprene seals)
Straight 90 and 45 elbows available
Long and short thread options Wide Cable sealing range options
Metric as standard - other threads on request
Special inserts for cable available on request
(e.g. double hole, square and flat cable)
IP68 4 bar 30 minutes
EMC version availableSlide35
CMG Technical Proposal
Conduit / Cable Gland System
IP68 4 Bar for 30 minutes
Metric and PG threads
Long and short thread options
Multiple cable diameters
High pull out strengthSlide36
CMG Technical Proposal
Conduit / EMC Cable Gland System
IP68 4 bar for 30 minutes.
Continuous Screen through two tapered rings and stainless steel spring
Brass/nickel plated body, TPE-V seal
-40°C to +135°C
Metric and PG threadsSlide37
CMG Technical Proposal
Conduit / EMC Cable Gland System
TYPE A - Stripped Cable Sheath. Allowing the outer sheath to be completely stripped from the cable.
TYPE B - Continuous Cable Sheath. Allowing for a ring of outer sheath only to be stripped.Slide38
CMG Technical Proposal
Fire Blocking Gland System
Prevent fire transmission from zones
Uses ATEX ExD potting compound
Tried tested safe secure system
Multiple cables can be used
Fitting re-usable with new potSlide39
CMG Technical Proposal
Internal Braid System
Tinned Copper
High EM Screening (90-106dB at 10MHz)
Supplied on PVC flexible former
Minimum 90% coverage
Wide range of cable sizesFitting maintains screeningSlide40
Testing
Fire Testing
Existing
NFF16-101/102 Valid reports for all conduits and fittings
DIN5510
Currently under re-test to latest 2009 version including Toxicity reports
BS6853
Valid reports for all conduits
CEI 11170
Valid reports for CP conduit
Future
TS DD/CEN 45545 Part 2
All Conduits being assessed to this Technical Specification in readiness for the future EN standardSlide41