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Josren Ventures Company (JVC) Limited, Takoradi Workshop Josren Ventures Company (JVC) Limited, Takoradi Workshop

Josren Ventures Company (JVC) Limited, Takoradi Workshop - PowerPoint Presentation

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Josren Ventures Company (JVC) Limited, Takoradi Workshop - PPT Presentation

Site location Site layout Phase 1 2015 workshop machines equipment growing line blasting painting office facilities Phase 2 2016 assembly workshop high tolerance fabrication prefabrication tanks pipelines and vessels ID: 482353

workshop amp ground hardened amp workshop hardened ground rolls machines bevel high machine fabrication supports spindle motor guide adjustment

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Slide1

Josren Ventures Company (JVC) Limited, Takoradi WorkshopSlide2

Site locationSlide3

Site layout

Phase 1, 2015

workshop

machines

equipment

growing line

blasting

painting

office facilities

Phase 2, 2016

assembly workshop

high tolerance fabrication

prefabrication tanks, pipelines and vessels

Phase 3, 2016/2017

zinc coating

heat treatmentSlide4

Workshop, General ViewSlide5

Plate Roller, Faccin

HAV 3165

Variable geometry with three moveable rolls

Linear Slides for roll movement (RGS)

Induction hardened and surface polished rolls

Electronic Balance System (EPS)

Special Breaking System for pre-bending

Cone bending attachment

Control console moveable on wheels

Centralized Lube system (pump)

Siemens Numerical Control Unit

Safety Guard cable around machineSide and to plate supportsSupport boom for 6 m radiusMachine CE certified for safetySlide6

Profile Roller

Faccin RMCI 110

Universal rolls for rolling all standard sections

Motorized fine adjustment for universal roll height

Independent adjustment of the bending rolls (double pinch)

External guide rolls independently adjustable in six directions

Simultaneous translating and rotating movements for bending rolls

Infinitely variable rotation speed for interpolation between different radii

Automatic hydraulic compensation of rolls rotational speed

Three independently driven shafts with torque expander

Three hydraulic motors and three planetary gearboxes for rolls rotation

Special high resistance heat treated forged steel used for rollsRoll shafts made of NiCrMo

alloy steel hardened and ground

High load over-dimensioned bearings

Machine CE certified for its safetySlide7

Plasma Cutting Machine, Esab

Phoenix PXE 4500Slide8

Band Saw, Bomar

720.540 DGH

Program controlled 60° two-sided double bevel

Fully automatic double-bevel band saw machines with a bevel range of 60° on both sides. Individually configurable feed lengths to 6,000 mm and graphical, dialog-based operator prompts offer a wide range of applications

.

Continuous

two-sided bevel cuts to 60°

Material

tension always under 90° to the contact axis, even with bevel cuts

Integrated

material rollers up to the saw machine's support tables

Large, precise V-guide block for the adjustable saw band guide armPowered shavings brushes always synchronized to the saw band speedLarge, easily visible bevel scale readable right from the pivoting consoleVice with full-lift cylinder and special adjustable guide on hardened, ground railsSlide9

Lathe, Pro Takang

TK 840x3000

Conventional Lathe for high speed operation

Capacity

Swing over bed 840 mm

Swing over cross slide 630 mm

Swing over gap 1060 mm

Centre height 420 mm

Gap width from spindle nose 460 mm

Between centres 2000 mm, 3000 mm, 4000 mm, 5000 mm

Bed width 400mm/460 mm

Weight cap between centres 2800 kgSlide10

Milling machine, Accutec

2500 M

Standard Features

Rapid

traverse on "X", "Y" & "Z" axis.

Via

inverter variable feeding on "X", "Y" & "Z" axis.

High

quality

meehanite

casting body GC-45/DIN-40.

All gears & shafts are hardened & ground. Table swivels ±45° degrees left & right. All "X", "Y" & "Z" wider square slide ways & table surface are hardened & ground. Motorized ARM/RAM elec. Motor is 3.75KW (5.5HP)

Horizontal

spindle elec. Motor is 5.5KW (7.5HP)

All square slide way & dovetail way are bigger

& stronger. Cast iron is either ASTM No. 40/

meehanite

GC-45

or

DIN

GG-40 Slide11

Drilling machine, Opti

B50 GSM

Heavy gear drilling machine with coolant system and threading mechanism as well as automatic spindle sleeve feed

Heavy solid cast iron construction

Very smooth running due to ground oil-quenched gear wheels

High

true running accuracy due to hardened and ground work spindle

Two

-stage driving motor

Automatic toothed wheel lubrication via oil

pumpThreading unitLockable main switch and motor protection switchMachine luminaire integrated in the drill head Slide12

Press brake, Vakomet

KR1000

Strong structure with hydraulic adjustment of pressing power

Standard supplies:

V-pieces

H

eight adjustment of table

G

roove for fastening of work pieces

P

unch

Hydraulic pipingPower gaugingTechnical dataPressing Power: 1000 kNStroke length: 300 mmPressing speed: 6 mm/s

Motor power: 5,5 kW

Oil tank: 40 l

Weight: 942 kgSlide13

Welding machines

MIG/MAG welding machines, 21 pcs

SAW Tractor, 5 pcs

Welding towers which will be part of growing line for assembly of e.g. Anchor

Suction

PilesSlide14

First project, fabrication of Foundation Module Supports for FPSO

Fabrication of 122 pcs of Foundation Module Supports for OCTP, FPSO project

Total weight 250 ton

Supports ready for transportation

Fabrication on-going

Supports arrived in SingaporeSlide15

Next project

starting up, OCTP FPSO 6 pcs of Anchor Suction Piles

Growing line assembly

Top can

Padeye

plate, 75 mm thickness

Plate rollingSlide16

Contact Information

Mr. Joseph Quashie, CEO

email:

j.quashie@jvclimited.com.gh

phone:

+233 244 060 000

Mr.

Tom Främling

email:

t.framling@jvclimited.com.ghphone: +233 544 324 919Slide17

RANDOM WORKSHOP PICTURESSlide18

Workshop, General ViewSlide19

Machines and EquipmentSlide20
Slide21
Slide22
Slide23

THANK YOU