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MADE IN AMERICA  DIEMAX TM L DIE SPRINGS Die Spring Basics A die spring is a highly engineered MADE IN AMERICA  DIEMAX TM L DIE SPRINGS Die Spring Basics A die spring is a highly engineered

MADE IN AMERICA DIEMAX TM L DIE SPRINGS Die Spring Basics A die spring is a highly engineered - PDF document

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Uploaded On 2014-11-11

MADE IN AMERICA DIEMAX TM L DIE SPRINGS Die Spring Basics A die spring is a highly engineered - PPT Presentation

The desired wire segment is selected to produce the maximum amount of force within a minimal amount of space Altering Die Springs Each die spring is carefully engineered to perform within speci c applications Under no circumstances should you alter ID: 10328

The desired wire segment

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L Die Springs www.daytonlamina.comCheck our website for the latest MADE IN AMERICA movement when pressure is applied. The desired wire segment is selected to produce the maximum amount of forcecircumstances should you alter a die spring. Altering a die spring will change its designed characteristics and allows additional stresses to occur causing early failure. Grinding on the die spring not only changes the spring’s original properties, but the heat from grinding can change the temper of the material and negatively affect the spring’s The sum of the preload travel and operating travel. Frequently, die spring failure can be traced to corrosive elements which affect the surface of the spring’s material, causing premature failure. Be aware of conditions that may affect the spring’s surface such as rust, lubricants, The more rapidly a spring is cycled, the greater the need to operate in the recommended long life Make sure that the hole size and/or rod size match the die spring’s operating dimensions. We offer 4 separate duty ranges to best suit your applications – Medium Duty, Medium Heavy Duty, Heavy Duty, and Extra Heavy Duty. Do not mix springs of different duties. The length of the spring without any load or force applied. Die springs are designed to be used in a hole dimension as indicated in the catalog. The actual O.D. In our case, the spring material is High Tensile Strength Chrome Silicon Material. We use an optimal rectangular wire design. The maximum rated service temperature is 425°F.Operating Traveltotal travel of the spring during operation. This is the area where the actual work is performed. The initial force which is applied to a die spring. Preload is recommended to compress the �rst coils at each end where additional stresses are present because of the turn-down of the end coils. Applying a preload will extend Our die springs are manufactured in an ISO 9001:2015 facility. (i.e. 60 pounds load per inch.) As a die ravel it is de�ected. That is, a spring with a 60lb/inch rate Solid height is the height of the spring when all of the coils are totally collapsed to solid. You never want L DIE SPRINGSMADE IN AMERICAwww.daytonlamina.com 1 MEDIUM HEAVY DUTYHEAVY DUTYEXTRA HEAVY DUTYYields reliable, trouble-free performanceManufactured from spring-quality Chromium Silicon alloy, high-tensile strength steel in accordance with ASTMA A1000-99 speci�cations Medium Duty Die Springs Color coded BLUE STRIPE Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (35% of C)5.11M110L11.0M110ALM111LM111ALM112LM113LM114LM115LM115ALM115BLM115CLM115DLM116L11/320.117112.0112.0 116.2115.2M11LM11BLM11CL114.0M11AL115.2For design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Inch Standard Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (35% of C)11.0 For design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Medium Heavy Duty Die SpringsColor coded RED STRIPE Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (25% of C)MHC110LMHC110ALMHC111LMHC111ALMHC112LMHC113LMHC114LMHC115LMHC117L11/320.11211.5118.8116.3118.1117.5111.8 112.011.0110.0112.5112.5110.0MHC11L112.5MHC11ALFor design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Inch Standard Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (25% of C)114.4 118.4For design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Heavy Duty Die Springs GOLD STRIPEColor coded GOLD STRIPE Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (20% of C)11.6H110LH110ALH111LH111ALH112L11.0H113LH114LH115LH117L11/320.115118.7113.8117.6117.6116.5119.0117.6119.6 H11LH11ALFor design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Inch Standard Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (20% of C)117.61108.8 1190.01144.8118.61186.01184.71172.41148.01168.01144.01144.8For design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Color coded GREEN STRIPE Extra Heavy Duty Die Springs Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (17% of C)XH110LXH110ALXH111LXH111ALXH112LXH113L11.5XH114LXH115LXH116L11/320.115111.0112.0110.0114.0110.0 XH11LFor design purposes only. We do not recommend de�ecting a spring to maximum de�ection. Inch Standard Wire CATALOG Pounds @ Total De�ection Total De�ection Avg. Life (17% of C)116.04.111147.51120.91107.01122.0411.0 111.6For design purposes only. We do not recommend de�ecting a spring to maximum de�ection. 10 Spring Accessories spring operation. Material: A513 tube steel. Conforms to NAAMS Tube O.D. Diameter Springs CATALOG CATALOG CATALOG CATALOG CATALOG 11 11 Spring Retainers position while the die is being assembled or disassembled. Available for springs 1-1/4” (32mm), 1-1/2” (38mm) and 2” Spring Accessories SR125150 B E FOR "D" - SHOULDER SCREW C 1-11/162-11/161-11/162-11/161-11/162-11/16 12 ANUFACTURINGAPABILITIESA custom spring is any spring that has:Special wire material, plating or paintCustom free lengths, diameters, solid heights, Military speci�cations100% inspection of critical characteristicsRound Spring wire 0.014" minimum to 1.625" (.36mm to 41.3mm) (10.4mm to 11.9mm)CUSTOM SPRINGSCOATINGS AVAILABLE Before coilingAfter coilingPowder or E-coat Paint Mil-spec CoatingsCadmiumDacromet® Others on request 13 molds, �xtures and machines. Among the products Lamina stocks are the following:Available in assortmentsAn effective alternative to costly nitrogen gas springsAvailable from 1-1/8" to 6" O.D. Other Products © 2018 Dayton Lamina Corporation. All rights reserved. Commitment to Quality & Customer SatisfactionDayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As Our goal is to give our customers the most innovative and value-added products and services.www.daytonlamina.com **Dayton Lamina’s line of Danly products is available only to North America. 004 9/18