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MONSOON STEEL MONSOON STEEL

MONSOON STEEL - PowerPoint Presentation

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MONSOON STEEL - PPT Presentation

Intangible archaeologies of hot air Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry 80 sites of the 7 th and 11 th centuries ID: 560301

air furnace data wind furnace air wind data experimental archaeological potential smelting flow slag analysis steel evidence high intangible

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Presentation Transcript

Slide1

MONSOON STEEL

Intangible archaeologies of hot airSlide2
Slide3
Slide4
Slide5

Sri LankaSlide6

SamanalawewaSlide7

Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the 7

th

and 11th centuries AD, based on a wind-powered linear furnace designSlide8

Reconstructed furnace from archaeological evidenceSlide9

Experimental

smelts in 1994 and 2007Slide10

mid-smelt - 1994

towards end of smelt - 1994Slide11
Slide12

Flow of air and flame up the front

wall - 2007Slide13

Smelting at nightSlide14

Smelting at night gave clues to the complex air flows

through and over the furnaceSlide15

Breaking apart the

furnace and slag

to retrieve themetal ‘blooms’Slide16

Metal products of smelts

Analysis showed this to be

high quality high-carbon steelSlide17

At the time the

wind-powered furnaces of Sri Lanka were

producinghigh-carbon steel the Early Islamicwriter al-Kindi praised Sarandibisteel as one of the most desirablefor

sword-making

High-carbon

steels and Damascus swordsSlide18

Data visualisation

Data sets

wind direction and velocity for region and macro-environment wind direction and velocity for site-level environment wind velocities at furnace level during experimental smelting

furnace temperatures at

tuyere

(air inlet) and charcoal bed during smelting

ore and charcoal fuel charging weights and rates

tap slag running timesSlide19

The results of the

field experiments were published in

Nature (379, 1996)Tangible and Intangible Archaeology

Collected hard evidence – slag waste, metals, furnace remains, experimental experience, images, data

How do we ‘capture’ the fugitive but critical evidence of natural and managed air flow and combustion?

How do we visualise it and importantly

use it as a tool for further research?Slide20

First interpretation of air flow through furnace based on observations and recorded data (furnace cross-section)Slide21

Further

research using computational

fluid dynamics (CFD) at Exeter refinedthe initial

analysis. Paper with Gavin Tabor published in

Journal of Archaeological ScienceSlide22
Slide23
Slide24
Slide25
Slide26

Arrangement of instruments to measure

temperatureSlide27
Slide28

Computation of all temperature readings across furnace through duration of smelt (Matt Baker)Slide29

Further applications: other furnace technologies

Sri Lanka: small, bellows-driven shaft furnace last used in early 20

th

century

Well-recorded example with archaeological, ethnographic and documentary recordsSlide30

Furnace shape and size reconstructed from excavation and written accounts

Experimental example built and run in Exeter by engineering students (MJ Baker, R De

Salis, D Dawson)CFD analysis of airflows including quasi-sinusoidal flow modelSlide31
Slide32
Slide33

THANK YOU

POTENTIAL

With good datasets from archaeological excavations and experimental smelting

Visualise and model CFD data

Potential as a tool for study and interpretation of ancient

pyrotechnologies

Potential to make visible intangible archaeology

Potential for interdisciplinary knowledge transfer and public dissemination

Potential to engage with creative industry to present science and technology