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By Brig  Sudhindra   Itnal By Brig  Sudhindra   Itnal

By Brig Sudhindra Itnal - PowerPoint Presentation

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By Brig Sudhindra Itnal - PPT Presentation

Controller CQATampC Kanpur QA PROCEDURES BY DGQA POST PROCUREMENT SERVICES amp DEFECT INVESTIGATION UPDEX2018 15 NOV18 INTRODUCTION TO DGQA ASSURING QUALITY A JOINT VENTURE ID: 759978

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Slide1

ByBrig Sudhindra ItnalController, CQA(T&C)Kanpur

QA PROCEDURES

BY DGQA

(POST PROCUREMENT SERVICES &

DEFECT INVESTIGATION)

UPDEX-2018 15 NOV18

Slide2

Slide3

INTRODUCTION TO DGQA

ASSURING

QUALITY

; A JOINT VENTURE

TOGETHER WE

SHOULD

TOGETHER WE MUSTTOGETHER WE WILL

Slide4

ROLE DGQA Organisation is responsible for Quality Assurance of Defence Stores produced by Ordnance Factories Public & Private Sector Ex-Import   

Slide5

BRIEF HISTORY

5

Slide6

ORGANISATIONAL STRUCTURE

6

Slide7

7

CORE COMPETENCIES

Slide8

DGQA ORGANISATIONAL HIERARCHY

8

Slide9

ORGANISATION

9

DQA

(Warship Project)

SPL DGQA

DGQA

DQA

(Engg Eqpt)

DQA

(Stores)

DQA

(Armts)

DQA

(Electronics)

DQA

(Naval)

Dte of

Adm

Dte of Policy

Plg & Trg

DIQA

DQA (Vehs)

DQA

(Metals &

Explosives)

DQA ((R&S)

DQA

(Combat

Vehs)

DQA (Weapons)

Slide10

FUNCTIONS

PRE PRODUCTION PHASEVetting of GSQRs, Draft RFPs, Draft ContractsDesign, Development & Developmental TrialsField TrialsFormulation of Paper ParticularsVetting of Indents, TEs & SOsConsultancy on Capacity Verification & Vendor Registration

Slide11

FUNCTIONS

PRODUCTION PHASEPDI, JRI & Check Proof in case of Ex-ImportTechnical AdviseProduction Deviations & Evaluation of AlternativesFrame QA Standards & CriteriaCompletion & Revision of Technical PublicationsCoordinate Technical Activities involving multi AHSPsFinal Acceptance Inspection & Verdict

Slide12

FUNCTIONS

POST PRODUCTIONUser InteractionProduct Development / ImprovementIntroduction of change of status/DisposalReview Shelf LifeGauge manufacturingAssistance in Standardisation & CodificationRepresentation in various sub-committees & panelsDefect Investigation & Remedies

Slide13

QUALITY ASSURANCE AN OVERVIEW

Request For ProposalTender Evaluation & Contract NegotiationSupply Order PlacementInspecting Officer & AuthorityPre-inspection by VendorStores Offer through ChallanSampling as per lot sizeLab Testing DetailsVerdicting the lotBulk QA & ConfirmationIssue of Inspection Note

Slide14

QA TOOLS

Quality Control Quality Assurance Quality AuditSurveillanceClaimsPre Despatch Insp & Joint Receipt InspSelf CertificationCapacity Verification

Slide15

QUALITY CONTROL

Testing, Inspection, Detect DefectsRectify, Repair, RejectFocus on end step inspectionAIM – Defectives do not reach customersIs a product control

Slide16

QUALITY ASSURANCE

Writing and imposing standards, specifications, procedures and codesReviews based on inspections, auditsTrg to produce certified workersProcess Control – Defect Prevention

Slide17

QUALITY AUDIT

Quality Audit data is used to effect Quality ObjectivesManufacturer to provide test records and records of quality checks mandatorilyGuidelines of ISO 19011 : 2011 shall be followedKnown as “Over the Shoulder” observation

Slide18

SURVEILLANCE

The continuous monitoring & verification of the states of procedures, methods, conditions, processes, products & services & analysis of records in relation to stated reference to ensure that specified requirements for a quality are being metSurveillance can be carried out at any stage throughout the production lineSpecific Surveillance points can be designatedSurveillance on roaming basis may be resorted

Slide19

CLAIMS

Non-conformance observation is called claimIt can be of Quantity, Quality or WarrantyConsignment of stores is considered accepted once Quantity & Quality claims are settled & Acceptance Certificate is issued

Slide20

PRE DESPATCH INSECTION & JOINT RECEIPT INSPECTION

Both ordered by MGO BranchTeam detailment in consultation with AHSPATP finalisationVendor provides pre-insp test dataInspection venue ; firm premise / depotInspection & verdict

Slide21

Self-Certification is the status awarded to a firm to certify the products produced by them for supply to defence through an approved quality system.

SELF - CERTIFICATION

Slide22

CAPACITY VERIFICATION GENERAL PROCEDURE

Request from firm / advice by AHSP.Submission Appx. B [VAAR] - IN TRIPLICATE.Authorization by AHSP to undertake capacity assessment / verification.Scrutiny by SQAE & visit of assessment team.Finalization of assessment report [Appx C- Part I & II].Recommendation by SQAO & approval by designated CQA. [Issue of Registration Certificate]

Slide23

TIME FRAME

General Registration: Within 90 daysAgainst Tender Enquiry: Within 30 days but not more than 45 days

Slide24

Slide25

CQA (T & C ) : INVENTORY PROFILE

TYPE OF STORES

EXAMPLE

PARACHUTE VARIOUS

SUPPLY DROPPING, MAN DROPPING, CANOPY, HARNESS, BAG INNER, PACK OUTER

ROPE & JUTE

ROPE CLIMBING, NETS, CORDS, ECSG, WEB EQUIPMENT

LIGHT & HEAVY TEXTILES

CLOTH CANVAS, RIB STOP, TOWEL OPERATING, CLOTH BLACK / WHITE / GREEN

SURGICAL & HOSPITAL STORES

BANDAGE, PLASTER OF PARIS, DRESSING FIELD COMPRESSED, SHEET HOSPITAL, WOOL COTTON

WOOLLEN STORES

SOCKS, BERET KNITTED, STOCKING, SCARF, SWEATER, BLANKET, CLOTH BUNTING

GARMENT STORES

TROUSER COMBAT DISRUPTIVE, JACKET, COAT PARKA, SALWAR, APPRON COOK, SHIRT

LEATHER & FOOTWEAR

BOOT DVS, BOOT HIGH ANKLE, BOOT ANTI-MINE, SHOES

BULLET PROOF JACKET

HARD ARMOUR PLATE, FRONT & BACK SOFT ARMOUR PANEL, TRAUMA PAD, GROIN PAD, COLLAR PAD, OUTER JACKET

Slide26

SNOW CLOTHING & MOUNTAINEERING ITEMS

SOCKS WOOLEN SPECIALBOOT MULTIPURPOSETHERMAL INSOLESLEEPING BAG DOWN FILLEDRUCKSACK 70 LTRSJACKET DOWN TOUSER DOWNECWCSGOGIMODULAR GLOVES

Slide27

EXTREME COLD CLOTHING & EQUIPMENT ITEMS

BAG SLEEPINGCOAT ECC & TROUSER ECCSOCKS WOOLLENRUCKSACK 90 LTRBOOT COMBAT RIGLOVES LEATHERUNDER PANT WOOLLENVEST THERMALCAP BALACLAVA

Slide28

EXTREME COLD CLOTHING & EQUIPMENT ITEMS

RESCUE BAGMATTRESS KAPOKTENT ARCTICGAITERS & FACE MASKCAMP MATTRESS OUTDOORSNOW SHOEWINTER OVERALL

Slide29

PRODUCT DEVELOPMENTS / IMPROVEMENTS

BAG SLEEPINGRUCKSACK 90 LTRS / 70 LTRSMODULAR GLOVESECWCSSOCKS WOOLLEN SPECIALBAG KIT UNIVERSALMATTRESS MK IITRACKSUIT SUMMERCOAT ECC WITH INDIAN ARMY LOGOFACE MASK BALACLAVA

Slide30

INTRODUCTION OF NEW STORE / SPECS FORMULATION

GSQR / RFI SAMPLE SUBMISSION USER TRIAL DGQA VALIDATION TEST METHOD / DATA TOLERANCES USER TRIAL REPORT METHODOLOGY FOR FABRICATION

Slide31

TECHNICAL TEXTILES IN DEFENCE

Think about Army: a camouflage attired soldier, carrying minimum required essentials marching with arms, ammunitions & communication system

Slide32

EXTREME COLD WEATHER CLOTHING SYSTEM

(ECWCS)

Technical Features

Slide33

SLEEPING BAG

Slide34

SLEEPING BAG

Design Features

Slide35

The Jacket & Trousers Down is a protection clothing system for extreme cold climate and rough weather conditions.

Outer Fabric: Nylon 6’6, PU Coated, W R.

Inner Fabric: Nylon6’6, Down Proof, WR. Outer Fabric : 175 GSM Inner Fabric : 52 GSMNature of coating : Polyurethane

JACKET & TROUSERS DOWN

Slide36

Three Glove System

GLOVES MODULAR

Slide37

TENT GLACIER

This shelter is for 10 to 12 persons.

This is textile deck of modular construction supported over metal frame of Hot Finish Welded Steel Tubes.

The outer fly is strong PVC Coated WP Polyester fabric of 650GSM.

The PVC coating consist of

plasticisers

, UV absorbers, inhibitors & heat

stabilisers

.

The inner liner is made of two layers of Non-woven polyester resin bonded fabric and one layer of Nylon knitted

vaccum

aluminised

fabric encased in fabric Cotton closely woven 235 GSM and quilted.

Slide38

UNDER SLUNG CARGO NET

Slide39

BULLET PROOF JACKET

Slide40

UNDER GARMENT

Shirt Specification No.DMSRDE/T&GS/2002/457(a). Made of Polypropylene, inverted pile knit texture. High neck, Half front open. Double layering at neck, Rib cuff and round bottom.

Drawers Specification

No.DMSRDE/T&GS/2002/458(a).Ankle portion in rib knit and made stretchable with lycra. Crotch with cotton lining, elastic waist belt & fly opening provision.

Slide41

HEAD GEAR

Cap Glacier (Specn No.IND/TC/4180(b). Multilayer head gear with fabric nylon PU coated WR as outer layer, shirting angola and fabric nylon knitted aluminised as inner lining and double layer fleece as flap lining and batting polyester. A cap covering head, neck and cheeks of wearer. The aluminised fabric helps in adding thermal insulation of the caps.

Face Mask

(DMSRDE/T&GS/88/370(a)It provides protection of entire face including mouth and throat portion and nose. The detachable mouth cover of nylon mesh, batting polyester bonded and treated with phenol formaldehyde. The periphery is overlock stitched. It is reversible in design OG/White of basic material - Foam backed fabric laminated with knitted Nylon fabric to facilitate its use in vegetation as well as snowy terrains.

Slide42

FOOTWEAR

Boot Multipurpose (Prov Specn No.IND/TC/3842). Fully waterproof, Shoe in shoe design. Vibram Sole with integrated shock absorbing part. Outer shell made of molded polyamide with overlapping tongue. Outer body is rigid at foot & toe region and having crampon attachment groove. Inner boot is made of aloe with insulation foam padding inside. The closure of inner boot is arranged with full lacing system.

Slide43

FOOTWEAR

Thermal Insole [Prov Specn No.S/8003/TC-13/2013] Four layered with polywool blend knitted nylon fabric, EVA, Al foil, EVA. It is a detachable additional insole used with boot MP & boot combat RI. Provides warmth and comfort upto 8 hours continuous use in glacier.

Gaiters Glacier

[IND/TC/4279]To provide a water proof cover between boot ankle and trousers bottom so as prevent ingress of snow in foot. Made of fabric Nylon PU coated 250 GSM white with elasticized ends and fastened with PSF, buckle hook, strips & wire.

Slide44

FOOTWEAR

Socks Woollen Special [Prov/S/5431/Socks Wn Spl/2012/01(b)] Made of 64S grade merino wool in inverted pile knit structure. Offers adequate thermal insulation for subzero temperatures at glacier. The pile knit texture with proper thickness at heel, arch & ball portion regulate foot & leg temperature. Thus absorbs and evaporate moisture to prevent bacteria/fungal growth during prolong usage. It also renders better cushioning to add in total comfort with durability. The stretchable ribtop with lycra strand maintains the retention of leg portion better.

Slide45

OVER GARMENTS

Poncho Glacier [Specn No. IND/TC/4674 (b)] Manufactured from Fabric Nylon PU Coated 105 GSM Snow White. Universal in size Intended to used by Army personnel providing complete protection in snow bound areas and even from torrential rains for multipurpose use in all region and terrain as over garment. It is designed to serve as Cape with Hood, Bivouac and Ground Sheet and provided with pack on the back.

Slide46

SPECIALITY TEXTILE MATERIALS

Fill Materials - Nonwoven Polyester Batting, Thinsulate, Primaloft, Down feather.Coated Fabrics- PU Coated, PVC Coated, Aluminised. Laminated Fabrics- ePTFE between micro Polyester Fabric layers.Thermal Resistance - PBI(poly-benzimidazole), PBO (poly-phenylene-benzo-bisoxazole), Treviera CS, Glass fibre, Nomex.UV Resistance - TiO2 & ZnO Treated fabric.High Tenacity & Impact Resistant- Ultra High Molecular Weight Polyethylene. Dyneema, Spectra, Aramid.PTFE - Chemical and temperature resistance, low friction coefficient.

Slide47

LAB TEST PARAMETERS & STANDARDS

Thermal Insulation Value- ISO 11092, ASTM C 177.Water Vapour Permeability- ASTM E96, ISO 15496, BS 7209.Flame Resistance- ASTM D6413.Hydrostatic Test- ISO 811, BS 3321.Water Repellency – ISO 4920.Air Permeability- ASTM D737, ISO 9327.Flex Resistance – BS 3424, BS 8096.Tensile Strength – ISO 13934-1.Tear Strength – ISO 46741B, ASTM D5735-95.Seam Sealing (Peel Strength)- ASTM 2724.Antimicrobial Test – ISO EN 20645, AATCC 100.Infra-red Reflectance – UK/SC/5721.

Slide48

GENERIC ITEMS

DESCRIPTIONFEW MAJOR ITEMSQTYMOUNTAINEERING EQUIPMENTKITCHEN ITEMS, UTENSILS, HEATING & LIGHTING EQUIPMENT,HARD & HOLLOW WARE, FASTENERSSKI EQPT, ICE LADDER, CRAMPONS, KARABINER, AVALUNG, ASCENDER, DESCENDER ETC. PRESSURE COOKER, STAINLESS STEEL UTENSILS, UTENSILS COOKING, COOKER OIL BURNER LAMP (COBL), HEATER SPACE OIL BURNING (HSOB) LANTERNS ETCTENT EXTENDABLE FRAME SUPPORTED (TEFS) COMPONENTS, NAILS, RIVETS, NUTS, BOLTS, EYELETS, CAMP STOOL/ CHAIRS, JERRICAN, DRUMS ETC 5150

Slide49

GENERIC ITEMS

DESCRIPTIONEXAMPLESQTY PARA DROPPING ITEMS (METALLIC COMPONENTS) HAND TOOLS HARNESS & SADDLERY ITEMS SHACKLES, SKID BOARDS, RIP CORD, CANOPYTRADESMEN TOOLS, GAUGES, DRILLS, TAPS & DIES, SHOVELS, ALL HARNESS & SADDLERY ITEMS 2892TIMBER & WOOD PRODUCTSPACKING CASES, CARTONS, PLYWOOD, BRUSHES, PAPER PRODUCTS, TIMBER STORES, CANE WARE ETC1205 SURGICAL & HOSPITAL EQPTPLASTIC, RUBBER & CERAMIC ITEMSHOSPITAL BED, HAPO CHAMBER SNOW GOGGLES, EAR DEFENDER, BULLET PROOF HELMET, SHIELD, COIR MATTRESS, POLYTHENE FILM567

Slide50

SPL/ CRITICAL ITEMS

HAPO Chamber – To overcome breathing problem in HAA Avalung (survival for 30 mins in avalanches) Boot Crampon (for movement in snow) Snow Goggles

Slide51

SPL / CRITICAL ITEMS

Helmets: Ballistic Helmets Airborne Helmets Helmet Combat

Slide52

SPL/ CRITICAL ITEMS

Mountaineering Accessories

Karabiner

Ascender

/

Descender Rock /Ice piton Ice axe Ice axe and Shovel Pulley Ladders Rod Avalanches

Slide53

PETROLIUM PRODUCTS

Multi Purpose Gear Oils Multi Grade Engine Oils Hydraulic Oils Transmission Oils Protectives Greases Specialty Lubricants like OMHB

Slide54

Paints, Lacquers & VarnishesDrugs & PharmaceuticalsHygiene Chemicals like Foot Powder, Lip Salve & Insecticides Laboratory chemicals & glass wares 

54

MATERIALS STORES

Slide55

THE LATEST IN QA

CORE & NON COREPRODUCT IMPROVEMENTINDIGENISATIONSELF CERTIFICATIONGREEN CHANNEL REGISTRATIONTHIRD PARTY INSPECTIONINTELLECTUAL PROPERTY RIGHTS

Slide56

INDUSTRY HAS AN OPPORTUNITY TO COME FORWARD & CONTRIBUTE TOWARDS INNOVATIONS & INDEGENISATION OF TECHNICAL TEXTILES & GENERAL STORES FOR THE ARMY

Slide57

IMP TELEPHONE NUMBERS

HQ DQA (S) NEW DELHI (011) 23011422, 23011368, 23012316CQA (T&C) KANPUR (0512) 2324529, 2328610, 2328611CQA (GS) KANPUR (0512) 2327472, 2326557, 2328607

Slide58

Slide59

Quality is a Journey,

not a Destination

THANKS

sudhindraitnal@yahoo.com

+91 8762918457