Smiha Sayal System Overview Left Ventricular Assist Device LVAD Mechanical device that helps pump blood from the heart to the rest of the body Implanted in patients with heart diseases ID: 929865
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Slide1
LVAD System Review
Slide2System Overview
Smiha
Sayal
Slide3System Overview
Left Ventricular Assist Device
(LVAD)
Mechanical device that helps pump blood from the heart to the rest of the body.
Implanted in patients with heart diseases or poor heart function.
Slide4System Goal
Miniaturize
the existing LVAD system to achieve
portability
while retaining its safety and reliability.
Slide5Engineering Process
All team members
Slide6Customer Needs
Safe
Robust
Affordable
Easy to wear and use
Interactive with user
Controllable by skilled technician
Comparable performance
Compatible with existing pump
Slide7Other LVAD Technologies
CorAide
(NASA)
Slide8Other LVAD Technologies
Slide9Original System
“Black box” architecture used during development
Large, not portable
Runs on AC power
Slide10P10021’s System
Has both internal / external components
Equivalent to our “Option 2”
Unfinished implementation
Slide11Concepts: Option 1
All electronics external
Slide12Concepts: Option 2
ADC internal only
Slide13Concepts: Option 3
Pump and motor control internal
Slide14Concepts: Option 4
All electronics and battery internal
Slide15Concept Generation
Slide16Concept Generation Highlights
Best Option
350
273
200
153
Slide17Enclosure Design
Nicole
Varble
and Jason
Walzer
Slide18Material and Processing Selection
Needs
The external package should be lightweight/ robust/ water resistant
The devices should be competitive with current devices
The device should fit into a small pouch and be comfortable for user
Specification
Optimum weight of 5 lbs
Optimum dimensions of ~6” x 2” x 2”
Risks
Housing for the electronics is too heavy/large/uncomfortable
Preventative measures
Eliminate heavy weight materials
Eliminate weak, flexible materials
Material is ideally
machinable
Slide19Material and Processing Comparison
Slide20Rapid Prototyping
Dimension System
ABSplus
Industrial thermoplastic
Typically used for product developmentMachinable
Material can be dilled (carefully) and tapped
Accepts CAD drawings
Obscure geometries can be created easily
Ideal for proposed ergonomic shape
Lightweight
Specific gravity of 1.04
Porous
Does not address water resistant need
0.007” material/layer
Capable of building thin geometries
Builds with support layer
Models can be built with working/moving hinges without having to worry about pins
http://www.dimensionprinting.com/
Slide21ABS Plastic
Mechanical Property
Test Method
Imperial
Metric
Tensile Strength
ASTM D638
5,300 psi
37
MPa
Tensile Modulus
ASTM D638
330,000 psi
2,320
MPa
Tensile Elongation
ASTM D638
3%
3%
Heat Deflection
ASTM D648
204°F
96°C
Glass Transition
DMA
(SSYS)
226°F
108°C
Specific Gravity
ASTM D792
1.04
1.04
Coefficient
of Thermal Expansion
ASTM E831
4.90E-5 in/in/F
Important
Notes
Relatively high tensile strength
Glass
Transition well above body temperature
Specific Gravity indicates lightweight material
Slide22Water Resistant Testing
Need: The external package should resist minor splashing
Specification: Water Ingress Tests
Once model is constructed, (user interface, connectors sealed, lid in place) exclude internal electronics and perform test
Monitor flow rate (length of time and volume) of water
Asses the quality to which water is prevented from entering case
Risk: Water can enter the external package and harm the electronics
Preventative measures:
Spray on Rubber Coating or adhesive
O-rings around each screw well and around the lid
Loctite
at connectors
http://scoutparts.com/products/?view=product&product_id=14074
Slide23Robustness Testing
Need
: The device should survive a fall from the hip
Specification
: Drop TestDrop external housing 3-5 times from hip height, device should remain fully intactSpecify and build internal electrical components
Identify the “most venerable” electrical component(s) which may be susceptible to breaking upon a drop
Mimic those components using comparable (but inexpensive and replaceable) electrical components
Goal
Show the housing will not fail
Show electronics package will not fail, when subjected to multiple drop tests
Risks
The housing fails before the electronic components in drop tests
The electronic components can not survive multiple drop tests
Preventative Measures
Eliminate snap hinges from housing (screw wells to secure lid)
Test the housing first
Take careful consideration when developing a thickness of the geometry
Design a “tight” electronics package
Slide24Heat Dissipation to the Body
Need: Internal Enclosure dissipates a safe amount of heat to the body
Risk: Internal electronics emit unsafe amounts of heat to body
Benchmarking:
Series of tests studied constant power density heat sources related to artificial hearts60-mW sources altered surface temperatures 4.5, 3.4, 1.8 °C above normal at 2, 4, 7 weeks
40mW/cm
2
source increased to upper limit of 1.8 °C
Specifications: Internal devices must not increase surrounding tissue by more than 2°C
Wolf, Patrick D. "Thermal Considerations for the Design of an Implanted Cortical Brain–Machine Interface (BMI)."
Ncib.gov
. National Center for Biotechnology Information, 2008. Web. 30 Sept. 2010. <http://www.ncbi.nlm.nih.gov/bookshelf/br.fcgi?book=frimp∂=ch3>.
Slide25Ergonomics
Need
: Device should be comfortable for user
ANSUR Database
Exhaustive military database outlining body dimensions
Waist Circumference (114)
Males: 137.3 mm
Females: 126.0 mm
Waist Depth (115)
Males: 113.1 mm
Females: 102 mm
Calculated average radius of hip
Males: 125.2 mm
Females: 114.0 mm
Acceptable Avg. Radius of hip
~120 mm
Slide26Enclosure Concept
CAD model is can be easily resized
Removable top panel for electronics access
Slide27Embedded Control System
Andrew Hoag and Zack Shivers
Slide28Control System
Requirements
Selecting suitable embedded control system
Designing port of control logic to embedded system architecture
Customer NeedsDevice is compatible with current LVADDevice is portable/smallAllows debug access
Slide29Impeller Levitation
Impeller must be
levitating
or “floating”
Electromagnets control force exerted on impeller
Keeps impeller
stabilized
in the
center
Position error measured by
Hall Effect
sensors
Slide30Levitation Algorithm
Algorithm
complexity
influences microcontroller choice
Electronics choices affect volume / weightProportional – Integral – Derivative (PID)Very common, low complexity control scheme
http://en.wikipedia.org/wiki/PID_controller
Slide31Embedded System Selection
Requirements:
Can handle
PID
calculationsHas at least 8x 12-bit ADC for sensors at 2000 samples/sec
Multiple
PWM
outputs to motor controller(s)
Same control logic as
current
LVAD system
Reprogrammable
Slide32Embedded System Selection
Custom Embedded
dsPIC
Microcontroller
Blocks for
Simulink
Small
Inexpensive (<$10 a piece)
TI MSP430
Inexpensive (<$8 a piece)
Small, low power
COTS Embedded
National Instruments Embedded
Uses
LabVIEW
Manufacturer of current test and data acquisition system in “Big Black Box”
Large to very large
Very expensive (>$2000)
Slide33Control Logic/Software
Closed-loop feedback
control using PID – currently modeled in
Simulink
for use with the in “Big Black Box”Additional
microcontroller-specific
software will be required to configure and use A/D, interrupts, timers.
Slide34Life Critical System
Not at
subsystem
level detail yet.
Life-critical
operations would run on main microcontroller.
User-interface
operations run on separate microcontroller.
Possible
LRU
(Least Replaceable Unit) scheme
Slide35Questions / Comments
Help us improve our design!