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Associations ConstructionSum Constructionsummits Construction Summits Mike Buss Head of Quality Taylor Woodrow ConSIG Competency Working Group Chair Construction Special Interest Group ID: 934873

itp brought amp step brought itp step amp quality requirements confidence resource supplier information works effort risk programme produce

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Presentation Transcript

Slide1

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Media Partners

Associations

@

ConstructionSum

@

Constructionsummits

Construction Summits

Slide2

Mike BussHead of Quality, Taylor Woodrow

ConSIG Competency Working Group ChairConstruction Special Interest Group (ConSIG)Quality specialists across the industryPromote & improve quality

Inspection & Test PlansCommon themesDifferent perspectivesHow can we maximise positive value from ITP’s?Outcome achieved (i.e benefits)

Methodology

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Slide3

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A document (plan)

Inspect & test the works

Demonstrate compliance

Related to a specific activity

What is the requirement?

How will compliance be demonstrated?

Who is involved?

Compliance item

How do we get it right?

Slide4

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Sacrifices

?

Benefits

Programme

Effort

Resource

Slide5

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Prevents bad things from happening

Quality risk management tool

ROOT CAUSE: Glue not installed in accordance with manufacturer’s requirements

(No ITP)

IMPACT

Financial cost to supplier

: Significant

Reputations

: Damaged

Environmental

: Carbon footprint

Management Time

: Significant

Programme

: Post completion

Health & Safety

: Lucky?

“Apply 6mm diameter bead of sealant direct to back of glass in vertical strips, spaced at 30-40mm centres. Immediately place glass in position and secure with good, even pressure with a slight twist action. Provide temporary support (tape) until adhesive has dried (24 -48 hours).”

Slide6

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Supplier

ITP

Assurance:

Make ‘sure’ the works are right

Confidence the works are right

Intervention Points:

Everything OK up to that point

Quality control part of assurance

Principal Contractor

Client

Statutory Authority

Designer

Etc.

Client

Supplier

Principal Contractor

Statutory Authority

“The works have been built right”

Identify requirements

Meet the requirements

Demonstrate the requirements

It has been built right

Make sure the client is happy

Designer

Slide7

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Must be able to prove it is right

Especially self-certification

‘What if?’ factor

Weight of evidence

Proactive approach:

Confidence processes are in place to achieve the right outcome

E.g. audit / surveillance

Slide8

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Benefits

Sacrifices

Programme

Effort

Resource

Reduce risk

Confidence it is right

Proof it is right

Slide9

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INPUTS

OUTPUTS

Confidence

Evidence

Right First Time

ITP

(TRANSFORMATION)

ITP as a process

Slide10

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Inputs to the ITP

Customer requirements

Information

Materials

Method

Environment

Equipment

Timeline

Expertise

Monitoring

Lessons Learnt

Slide11

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Inputs to the ITP

Workshop

Experts

Brainstorm

‘Reverse Fishbone’

What would I do if I wanted to make sure this went wrong?

Equipment

Materials

Environment

People

Materials

Monitoring

Slide12

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Safe System of Work

Risk Assessment

Method Statement

Lifting Plan

Manual Handling Assessment

COSHH

Quality Management System (Activity)

ITP

Checklist

Standard Operating Procedure

Supplier QMP

Slide13

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Step 1: The ITP Tracker

Tracker

Lists ITP’s

Production timeline

Ownership

Monitoring / Reporting

Slide14

a) Introductory Information

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Step 2: Produce the ITP

Slide15

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b) Delivery Stages

Step 2: Produce the ITP

Slide16

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Uniquely identify each line item

Be specific (e.g. exact clause)

Clear ownership

Input to achieve the right outputs

Documented requirements + other

“Apply 6mm diameter bead of sealant direct to back of glass in vertical strips, spaced at 30-40mm centres. Immediately place glass in position and secure with good, even pressure with a slight twist action. Provide temporary support (tape) until adhesive has dried (24 -48 hours).”

c) Main body

Step 2: Produce the ITP

Slide17

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Inspect or Witness?

Witness test of works / check being undertake

Inspect to confirm OK

Is it a Hold Point?

Must not proceed until verified OK & authorisation received

Audit

Surveillance

Submit for Information

When / How much?

Confidence / risk

d) Main body

Step 2: Produce the ITP

Slide18

Checklist

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Sign off facility for each party

Include sufficient details

Ensure hold points are clearly indicated

Include facility to add information

Provide temporary support (tape) until adhesive has dried (24 - 48 hours).”

Slide19

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Checklist for ITP:

Aide memoire

Producing

Checking

Comments:

Formal record

Track closure

Step 3: Review / Approval / Acceptance

Client

Supplier

Principal Contractor

Collaboration

Slide20

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Briefings

Important / relevant items of the ITP

What is different to normal?

What checks are required?

Mock ups / Benchmarks

Step 4: Communicate the ITP

Slide21

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Step 5: Adhere, Comply, & Close Out the ITP

Slide22

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Sacrifices

Programme

Effort

Resource

Benefits

Reduce risk

Confidence it is right

Proof it is right

Programme

: Allow enough time

Effort

:

Train people

Don’t over complicate

ITP activity templates

Digital field technology

Resource

: Include requirements in contracts

Effort

Resource

Slide23

Value of the ITP: Weigh up of Pro’s & Con’s

Step 1: ITP TrackerStep 2: Produce Step 3: Review & Agree Step 4: Effectively communicateStep 5: Adhere, Comply & Close Out

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Slide24

Quality is an outcomeGood: e.g. customer satisfaction

Bad: e.g. errorQuality is about:What we deliverHow we deliver itITP is the key tool to:

Manage quality riskGet it right first timeDeliver ‘confidence’Ensure appropriate evidence

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Slide25

Email: cqiconsig@gmail.com

Website: www.consig.orghttps://www.designingbuildings.co.uk/wiki/User:Consigcwg

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