286041 - PowerPoint Presentation

Slide1

DAEWOO ENERTEC, INC

ENERPIA

Heating Film

Guideline of Installation

#148-21, Nam-san 2 Dong

Jung-

Gu

, Korea

Office, Factory

Tel: 82-53-474-8050

Fax: 82-53-474-8050

E-mail : lovelychris426@hotmail.comSlide2

INSTALLATION SPECIFICATION

◈

Thank you for purchasing

ENERPIA

Heating Film.◈ Please install the film after reading this instruction carefully◈ Keeping this instruction will help you solve any problems.CONTENTS

① Tool, Material, Trial operation tool

② Structure and installation Diagram

③ Sequence of installation

④ Preparation and floor cleaning

⑤ Cutting heating film and thermal insulation ⑥ Setting thermal insulation ⑦ Electric insulation of the film⑧ Arrayal and Attaching of the film

⑨ Electric power connection⑩ installation of heat controller and sensor⑪ Power connection of heat controller⑫ Operation manual of heat controller⑬ Trial operation and finishing arrangement⑭ After service⑮ Appended dataSlide3

No

Parts Name

Standard

Uses

1

Long nose

6”,150mm

Electric

2

Stripper

0.13~6mm

“

3Driver(+-)Middle“4Tape measure7.5~10MMeasuring5Wire press1.25_8㎟Wiring6Cutter knifeMiddleFilm cut7ScissorsMiddleFilm cut8Terminal pressMiddleWiring9TerminalCopper“10Plug220V/15APower11Hot melt glue gun40W,￠11Insulation12Measure (Iron)1MFilm cut

NoParts NameStandardUses1Insulation tape5mmInsulation2Y type wire terminal2㎡,3.5㎟Wiring3Gluespray3M77Insulation4Wire moldWiring5OPP(BOX) TapeGeneralParts fixing6Wire sleeveWiring7Shrinking tube 5￠Wiring8Insulation tapeGeneralInsulation9Electric wire2/3.5㎟Power

NoParts NameStandardUses1Surface thermometer2Current measure1,000mA3Tester4Mega testerLeak test

Tools

Materials

Trial operation tools

1. INSTALLATION SPECIFICATIONSlide4

2.

Structure and Installation Diagram(Ⅰ)

▶ENERPIA

Heating Film is produced by accurate(under 1 micron) printing technology by coating carbon on PET film to radiate heat. The film is so strong that you can not cut it without scissors because the material was heat-treated over 150℃.▶Steady temperature range and resistance variation - Coating high density carbon particle - Cutting edge doping technology for uniformly printed surface -Continuous development of special equipment for heating film - World class film with the character of insulation and anti-flame - Preventing spark on carbon surface by specialized design - Special waterproof treatment

- Laminated insulation film

Structure

Safeness

0.2mmFabric, PE Foam (Select)

0.275 or 0.338mmHeating Film

Thickness 3mm∼10mm

Heat Insulator Installation

Concrete FloorInsulatorSetting MaterialFilm ProtectorCross section view Sensor1PowerThermostat Sensor2Installation diagram

“Performance of heating film is decided by NANO particle coating technology according to the viscosity and resistance of carbon and silver particle.”Slide5

2.

Structure and Installation Diagram (Ⅱ)

0.2mm Fabric,PE Form(Select)

0.275 or 0.338mm Heating Film

Film Protector(Floor Paper:Protecting Board, Floor Board:Nonwoven Fabric,PE Form)

ENERPIA

Heating Film

Insulator(Electricity, Humidity)

Concrete Floor

Setting Material (Floor Paper, Floor Board)

Thickness 3mm ∼ 10mm

Heat Insulator Installation

Concrete FloorHeat InsulatorFloor Paper, BoardFabric, PE Foam etc.◈ General Installation Cross SectionSlide6

2.

Structure and Installation Diagram(Ⅲ)

◈ Deco-Tile, Floor Board Installation Cross Section

Concrete Floor

Heat Insulator

단열재

난방필름

Plywood or Board

합판

Deco tile,Floor BoardDeco tile,Floor Board

3mm ~ 10mm

5mm~10mm

Heating FilmSlide7

2.

Structure and Installation Diagram(Ⅳ)

◈ Floor Board Installation Cross Section

Concrete Floor

Heat Insulator

단열재

난방필름

Fabric, PE Foam (Select)

합판

Floor BoardFloor Board

5mm ~ 10mm

0.2mm

Heating FilmSlide8

2.

Structure and Installation Diagram(Ⅴ)

◈ Floor Paper Installation Cross Section

Concrete Floor

Heat Insulator

단열재

난방필름

Plywood,Board

합판

Floor PaperFloor Paper

5mm ~ 10mm

5mm

Heating FilmSlide9

3.

Sequence of installation

Preparation

Floor cleaning

Cutting insulationSetting insulationCutting film

Connecting terminal

Waterproof taping

Setting film

Controller

Heating testTest operationFinishing arrangementSlide10

4.

Preparation and Floor Cleaning

1) Check the material and tools once again.

2) Check the total electrical power of the building to prevent

any problem using heating film and other device at the same time. When electric capacity is not enough, you

must increase the capacity.

3) Check whether the voltage is 380V when you install in a

restaurant or factory.

4) Check the uses , lowest temperature and thermal

insulation of the building to decide how much portion of floor you will install. And before working, check putting place and connecting method of the controller and ground line.5) Check the humidity to decide whether setting down vinyl or tarp on the place. Also you must discuss it with customer before installation.

6) All conditions of the site must be double checked before deciding installation schedule. 7) Clean up the minute dust to make thermal insulation adheres easily. Never use Stiroform(styrene) on the floor. It could cause a fire. Slide11

5. Cutting heating film and thermal insulation

1) Cut the film according to the direction of installation. (Measurement of Width & length)

2) Use scissors or cutting knife for proper cutting.

3) Be careful not to cut the carbon coated area on the film.4) Maximum series cutting length. This is decided by capacity of the thermostat capacity.5) Do not plug in two controller at one outlet because the capacity of two hole outlet is usually less than 2Kw. It’s very dangerous to be overloaded.6) You must refer to the attached standard when using capacity of more than 2Kw.

Section

Current / 3.3㎡

Maxim length

600W

2.7A

50Cm × 16M80Cm × 10M

1M × 8M

SectionQuantity of using heating film600W50Cm×15M × 2.2 column (3.3 × 5㎡)50Cm×10M × 2 column (3.3 × 5㎡)1M×8M × 2 column (3.3× 5㎡)Table 1) maximum lengthTable 2) Quantity of heating film when using 4Kw controllerSlide12

6. Electric insulation of the film

1) Clean up the floor and remove all minute dust.

2) Put some heavy things on the edge

because the area does not attach on the floor 3) Use 10 cm of the space with the wall to pass the electric wire. When the wire passes through between each insulations, you have to leave a margin space of more than 2 cm

4) In case the floor has high humidity, You have

to

complete

water proof treatment with vinyl or tarp on the floor to prevent electric leaking.5) Use the adhesives for floor for this process.6) Fix each insulations with OPP tape. ※ Caution : Always use the anti-flammable insulationSlide13

7. Setting Thermal Insulation

1) Heating film needs electric insulation on cut area.

2) Electric insulation is one of most important process of pre-installation work.

Install the film by considering electric leakage because the film could sink under water by a natural disaster even though the place is safe in normal. 3) Wrap the copper area with water proof tape and ,in cut area, attach the insulation tape on one side with some margin and wrap it fully after turn it 4) Wrap the tape completely on the cut area.5) Cut the film exactly as the drawing. And be careful to cut it some 20cm shorter

than

the length of the floor ( measure the length between the wall and film)

6

) For exact cutting, using supporting device is recommended. It is effective to cut the film with insulation. But, insulation must be cut as the same size of the floor. Slide14

8. Arrayal and Attaching of the Film

1) On

the exactly set thermal insulation,

attach

the electrically insulated heating film evenly. Then connect the controller with thermal sensor and overheating sensor after fix the sensors with tape behind the film. (leave the margin space of minimum 1Cm

between each films)

2) Connect the wire not to be crossed

and arrange

carefully

with wire pipe or wire mold to protect them. 3) Check the structure of room or arrangement of furniture to array the film as the type of room. Thermal insulation should be set all of the floor to adjust highs and lows of the floor.4) Arranging wire is important for function and view. The places where wire is connected are thick and hard. So, it is good to cover them with thermal insulation for conveniences of customer. Slide15

9. Electric Power Connection

1) Connecting

electric wire is the most

important

process of installation. Exact connection guarantees the long safe use. 2) Wires should have more than 2㎟ thickness to prevent overheating in excessive current.3) Fix the ground terminal on the copper part with press not to be loose.4) Insulate it with tape of water proof and electric

insulation

.

5) Designated controller by

ENERPIA should only be used to prevent any problems, and also the AC plug that is connecting controller must be a standard one.6) Connected part with copper and wire should be treated by hot melt bond, shrinking tube or butyl tape, and then finish it by wrapping with insulation tape once again.7) When there’s damage by heat on back of the film after connection, prevent the possibility of leakage by treating hot melt bond ,insulation tape and butyl tape

Example 1Example 2※ Connect the electricity always in parallel※ Use different colors of wire(+,-) to prevent mistakeSlide16

10. installation of heat controller and sensor

1)

“

A”

is the part of connection of the2) The solid line from the controller expresses the temperature sensor that cuts the power at fixed temperature and maintain the 3) The dotted line from the controller expresses the over heating sensor that cuts the power. This complement the temperature sensor when

the controller is out of order.

4) The length of the sensor lines are respectively

2M, and the sensors should be installed on the place considering the structure of the floor and should be installed in some distance like the picture. If the sensor line(VW-1, 300V,AWG 24×2) is short, connect it with other line (Maximum length 100M) 5) After installation of controller and all connection, measure the Current(A) and check the heating performance and any problem of the product.Slide17

11. Power connection of heat controller

UTH 70

UTH 200

UTH 170

OVER HEATING SENSOR

TEMPERATURE SENSOR

IN

OUTSlide18

12. Operation manual of heat controller

1) This temperature controllers go to market with basic set up. Use them after setting up

according to the installation place.

2) When you push ‘▲,▼’ button more than 5 second at the same time, It starts function with

displaying ‘HH’ mark. Then whenever you push each button, the function will be changed. You can fix the temperature after adjusting by pushing ‘▲,▼’ button at the same time . Then you will move another function automatically. When you set up ‘over heatingprevention’ stage, present temperature will be displayed and operation starts. work.

Function

Display

Basic set up

Set up range

Remark

Heating/CoolingH-CHH

HH,CC

HH-Heating, CC - CoolingMinimum ranget-L20℃-20℃~120℃Minimum set up rangeMaximum ranget-H80℃-20℃~120℃Maximum set up rangeTemp. deviationdIF1℃1℃~-5℃On or Off between this sep up Temp.Display delay timedLy20 sec.1sec ~60secDelaying operation time when On,offOver heating changeOht85℃-20℃~120℃Power cut when over heating3) Set exactly according to the table above for best operation and safe use. The over heating prevention function should be less than 50℃ for safety. 4) You could be burned when you set the temperature more that 50℃.5) Set up the Temp. deviation on 3℃ for electricity saving and reducing relay noise.6) Installer must set up the controller on his/her own. Then train the users not to change the set up and not to pile up clothes or thick bedquilts on the place far from the over heating sensor Slide19

13. Trial operation and Finishing arrangement

1) Trial operation

–

You have to do trial operation after installation. (1) Check out the operation after power connection. If the power breaker is off, check out the electric wire and insulation to see the possible electric leakage or short circuit. (2) Measure the current after maximize the temperature. When the current is smaller than installed space, Check out the electric wire and insulation once again. (3) Check out the normal increase of temperature on all the film space , Over heating and any exterior deform. (4) If the power breaker works, you can think it the problem of electric capacity. (5) Install the finishing material after checking out all of the above. 2) Finishing arrangement (1) You should clean up any garbage like scraps of insulations, films or boxes to prevent any damage on the film during next work like flooring. (2) Instruct the next workers about possible damage of the film.

(3) Make sure to leave a contact list to prepare any problem on film.

(4) Instruct them finishing material according to the each construction process Slide20

14. After Service

1) Take

a quick and exact steps prior to other installation when costumers ask for A/S. This is

directly related with the image of the company and products.2) Type of A/S (1) Temperature of the floor do not rise. This happens usually by wrong first setting up or customer’s mistaken setting up. Set up the controller again. (2) Power breaker works whenever turn on the system. ① The capacity of heating film is bigger than the power breaker. ② Floor under the film is humid – complement the floor with vinyl or moisture proofing material ③ Damage on the part of electric wire connection under the film

(3) Noisy from film

Change the left and right electric wire that is coming out from the film to the controller.

Have to do ground connection because this is closely related with grounding.

(4) The film is damaged by heat

① Check the grounding when damaged area is near electric wire. ② Take a measure to prevent over heating on certain place when the center part is damaged. ③ Change the wire capacity higher when the wire is burned. Slide21

15. Appended data

Permitted Current for each Wire Capacity

Cross section(㎟)

Permitted Current (A)

3.5㎟

37

5.5㎟

49

8㎟

61

14㎟

88- Select the input and output wire equally Plug and consent wire should be the same. If 3.5㎟ wire is used in the plug, more than 3.5㎟ wire should be used in consent.Slide22

Cautions for Usage to Prevent Partial Overheating

1.

Sofa,Drawer,Show

case,Furniture etc.

Avoid installation under the place where heavy weight is directly and widely placed as under

sofa,Drawer,Show

case,Furniture

etc. 2. Bed clothes,Floor cushion etc. Don’t get the Bed clothes or floor cushions piled up on certain place to avoid possible partial overheating. 3. Electric blanket, Mat etc. Avoid using other Heating products(Electric Mat etc.) at one time. After film being heated, the shape of floor materials could be deformed. You can prevent partial overheating by installing Temperature Censor or Overheating Censor

.