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Remaining failures out of bulk goods and plating Remaining failures out of bulk goods and plating

Remaining failures out of bulk goods and plating - PDF document

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Uploaded On 2016-08-13

Remaining failures out of bulk goods and plating - PPT Presentation

12062015 Remaining risk in ppm only rough information Remaining risk in ppm with 100 camera sorting Foreign parts 20 5 Deformations 20 5 Jammed parts Foreign parts 100 5 Dirt due to hidden tra ID: 445455

12.06.2015 Remaining risk ppm only rough

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12.06.2015 Remaining failures out of bulk goods and plating Remaining risk in ppm only rough information ! Remaining risk in ppm with 100% camera sorting Foreign parts 20 5 Deformations 20 5 Jammed parts Foreign parts 100 5 Dirt due to hidden tranport damages cannot be defined washing if necesarry Deformations due to drum plating 100 5 Small surface defects 100 sorting not possible Small areas of chipped plating / coating 100 sorting not possible Plating thickness below spec Cpk 1 sorting not possible Plating thickness over spec Cpk 1 sorting not possible Overplating, local burned parts 200 30 Residues, particles at the inner side 100 sorting not possible Black or gray areas at the parts 100 sorting not possible Jammed parts 3) Bushings, drum plating / coating, with sealing as 2.) additionally Deformations due to the drying process � 500, depending on part geometry sorting not possible Extreme amount of tinsels / particles inside and outside � % sorting not possible Jammed parts 4) Bushings, drum plating / coating, Delta products as 2.) additionally Deformations due to the drying process � 500, depending on part geometry sorting not possible Extreme amount of tinsels / particles inside and outside � % sorting not possible Jammed parts 5) General punching / bending parts, without plating / coating Foreign parts 20 5 Deformations 20 5 Jammed parts 6) General punching / bending parts, drum plating / coating Foreign parts 100 5 with Poka Yoke gauge Dirt due to hidden tranport damages cannot be defined washing if necesarry Deformations due to drum plating � 500, depending on part geometry 5 with Poka Yoke gauge Small surface defects 100 sorting not possible Small areas of chipped plating / coating 100 sorting not possible Plating thickness below spec Cpk 1 sorting not possible Plating thickness over spec Cpk 1 sorting not possible Overplating, local burned parts 200 sorting not possible Black or grey areas at the parts 100 sorting not possible Shadowing effects � 1000, depending on part geometry 100 Jammed parts 7) General punching / bending parts, rack plating / coating, no sealing as 6.) additionally Passivation defects, drop formation 100 sorting not possible Local plating / coating defects due to part mountíng Mounting point must be agreed with the customer 100 Jammed parts 8) General punching / bending parts, drum plating / coating, with sealing as 6.) additionally Deformations due to drying process � 500, depending on part geometry 5 with Poka Yoke gauge Extreme amount of tinsels / particles inside and outside � % sorting not possible Jammed parts 9) General punching / bending parts, drum plating / coating, Delta products as 6.) additionally Deformations due to drying process � 500, depending on part geometry 5 with Poka Yoke gauge Extreme amount of tinsels / particles inside and outside � % sorting not possible Jammed parts depending on part design depending on part design depending on part design depending on part design depending on part design 1) Bushings, without plating / coating 2) Bushings, drum plating / coating, no sealing depending on part design depending on part design depending on part design depending on part design Standard Tolerances Slit/Gap Coinings