MAGNOLIA Naberezhnye Chelny city 2014 г About the company Date of foundation of the foundrymechanical plant Magnolia in Naberezhnye Chelny is the 20th of November 1989 ID: 811068
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Slide1
Investment project«Modernization of the foundry»
MAGNOLIA
Naberezhnye
Chelny
city
2014
г.
Slide2About the company
Date of foundation of the foundry-mechanical plant "Magnolia" in
Naberezhnye Chelny is the 20th of November, 1989
.
Activities of the company
:
Aluminum die casting
,
chill casting and sand casting; Design and production of aluminum radiators and components for LED lamps; Production of energy-saving LED lamps.The company has developed more than 100 types of aluminum castings. These are products for machine industry as well as for household appliances and national economy. Over the past 3 years output has increased tenfold. Magnolia is a supplier of aluminum products for the main conveyor of OJSC "KamAZ". Production capacity allows to produce up to 200 tons of castings per year.
2
MAGNOLIA
Slide3The content of projectDue to risks to engineering, arising as a result of Russia's accession to WTO a deep modernization of our foundry is required to achieve the level of competitiveness with the world's leading manufacturers. Modernization will be carried out using high-tech and cost-effective equipment, establishing effective methods of production. Five years ago Foundry, which was previously operating for 13 years, was purchased, its best revenue reached 6 million rubles per year.
3
MAGNOLIA
*2015
г. –
launch of the project
Slide414, 120 million rubles
183, 086 million rubles
Introduction of energy saving technologies
:
circulation water supply system
;
autonomous heating system
;
2. Acquisition: - die casting machines;
equipment for machining; express laboratories
.
The total project cost is 197.206 million rubles
The content of project
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MAGNOLIA
Slide5Purchased equipment
5
MAGNOLIA
№
Equipment
Quan
-ty
(
pcs
.)
Sum
,
thousand rubles.
1
X-ray machine
РПД
"200"
1
10
016,00
2
Coordinate measuring machine
Axiom
too
600 CNC
1
2
702,30
3
Machining center
M650
R AIS
1
6
780, 00
4
Foundry complex
TST
250 K
2
43
365, 00
5
Foundry complex
TST
400 K
4
101
407, 00
6
Furnace melting
- TA 200/12 K
3
1
535, 10
7
Express Lab
FVN-F20
CNR
Italia
1
2 070
,00
8
Universal milling machine
FUV
401
1
4
070, 00
9
Grinding machine
3Д725
1
5
470, 00
10
Internal Grinding Machine
1
5
670, 00
Total
:
16
183
085,40
Slide6Furnace
САТ-01
Before modernization
6
MAGNOLIA
М
die-casting machine
mod.
71109
Cast
.
machine
mod
.
А711А10
Die-casting machine
М711А07
Die-casting machine
mod
.
7А1108
die-casting machine
mod
.7А1108
die-casting machine
mod.
71109
Mechanical
workshop
Casting
Machine
mod
.А711А10
Temporary storage of metal
Welding
point
Die-casting
section
F
lash
Canteen
Fitter’s area
Area of finished products
Rejection
area
Instrumental and distributing storage
Rooms
Turning
section
Vertical milling
machine
6Р82Г
foundry
complex
TST
400
K
-
retiring equipment
Furnace
САТ-01
Furnace
САТ-01
Slide7After modernization
7
5.
Universal milling machine
FUV
401
4.
Foundry
complex
TST 400 K
with furnace
3.
Foundry
complex
TST
400
K с печью
4.
Foundry complex
TST
400 K with furnace
1.
Foundry
complex
TST 400
K
with furnace
Canteen
Rooms
welding point
Fitter’s area
10.
Intragrinding
machine
Foundry complex TST 400
К
2.
Foundry complex
TST
250 K
2.
Foundry complex
TST 250 K
3 Foundry complex
TST 400 K with the furnace
Warehouse
turning section
6
.
Furnace
ТА/20012К
6.
Furnace
ТА/20012К
6.
Furnace
ТА/20012К
7.
Express laboratory
Die-casting section
Gates
9.
Flat-grinding machine
3Д725
Machining center
М
1000 б/у
12.
Machining center
М
650 R AIS
11.
CMM
Axiom
too
600 CNC8 The proposed location of the x-ray machine RPD 200 (50m ² of attached premises with a separate entrance)Gates GatesMachining area (cleaners) New building
MAGNOLIA
Slide8Retiring and purchased equipment
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MAGNOLIA
№
Retiring equipment
year of manufacture
Quan
-ty
(
pcs
.)
№
Purchased equipment
,
instead of retiring one
Quan
-ty (pcs.)
1
Casting machine mod
.А711А10
1980
1
1
Foundry complex TST-400K
1
2
Die-casting
machine mod
.7А1108
1980
2
2
Foundry complex TST-250
К
2
3
Die-casting machine
М711А07
1979
1
3
Foundry complex TST-400K
1
4
Die-casting machine mod
.71109
1982
2
4
Foundry complex TST-400K
2
5
vertical milling machine
6Р82Г
1978
1
5
Universal milling machine
FUV
401
1
6
Furnace
САТ-01
1980
3
6
Furnace melting
-
ТА 200/12К
3
Total
10
Total
:
10
Additionally acquired equipment
7
Express lab.
FVN-F20
CNR
Italia
1
8
X-ray machine
РПД
"200"
1
9
grinding machine
3Д725
1
10
Internal Grinding Machine
1
11
CMM
Axiom
too
600 CNC
1
12
Machining center M650
RAIS
1
Total
:
6
Total:10Total:16
Slide9Increase of orders from automakers will help to replace import of automotive components and to create conditions for transition to the Russian-made components
. «
Toyota» (Japan, Leningrad Region)
«Ford
Соллерс
»
(USA,
Naberezhnye
Chelny and Elabuga) «Knorr-Bremse» (Germany, Naberezhnye Chelny) «Federal Mogul Naberezhnye Chelny
» (USA, Naberezhnye Chelny
) «Kamminz - Kama
» (USA, Naberezhnye Chelny)
«
ZF
КАМА» (
Germany,
Naberezhnye
Chelny
)
«
КамА
Z
and
Marcopolo
» (
Brazil,
Naberezhnye
Chelny
)
«
КамА
Z
and
CNH
» (
Italy,
Naberezhnye
Chelny
)
«
Fuzo
КамА
Z
Truck Rus»(Japan, Naberezhnye Chelny) «Камаz
» (Germany, Naberezhnye Chelny)/2. Creating of export potential:- Access to foreign markets (Belarussia, Kazakhstan, Kyrgyzstan, India, Germany).
Modernization goals9
MAGNOLIA
Slide10Aluminum die casting, chill casting, sand casting, machining
10
MAGNOLIA
die casting
chill casting
sand casting
machining
aluminum radiator of LED Lamp
of housing and public utilities
die casting
Pump housing
ИЮАШ 4061-
1307015 (
for YAZ vehicles
)
chill casting
Housing
37.1702209-200
for mechanism of gear box
on
Kamaz
and
Nefaz
vehicles
sand casting
Cover
ФТОТ
(fuel system
Of KAMAZ vehicles
)
Die-casting
Slide11Design and production of aluminum radiators and components for assembling LED lamps for housing and public utilities
11
Radiators of lamps are specially designed for sufficient heat removal from the LED and are made of aluminum. Radiators are different with their wear resistance and vandal-proof qualities. Today we have the possibility to produce more than 20 000 pieces of aluminum radiators, assembly sets and LED lamps per month.
We supply our assembly sets to more than 80 manufacturers of LED lamps of different regions of Russia.
MAGNOLIA
Assembly set of parts for assembly of LED lamp
for housing and public utilities
Aluminum radiator of lamp
for housing and public utilities
Aluminum radiator of
budget lamp for housing and public utilities
Slide12Production of
energy-saving
LED lamps
of housing and public utilities
Radiator of energy-efficient
LED lamp
LED lamp for public places
Lamp for public places is in series since June 2012 with capacity of 20 thousand pieces per month
.
12
Radiator of budget energy-efficient LED lamp
LED lamp for public places
MAGNOLIA
Slide13Quality system of products, servicesThe company currently has a system of quality management, "Magnolia" is certified for compliance with GOST R ISO 9001-2008 (ISO 9001: 2008). Registration number ROSS RU.IK79.K00273. Expiry date: 30.11.2015.A program on implementation and preparation for the certification of quality management system is drawn up in compliance with the international standard ISO / TY 16949. On May 16, 2014 under a contract with the Association of certification "Russian Register" LLC "PP-Volga region" the first stage of certification audit QMS was successfully passed, the second stage of certification audit is appointed in late July 2014. Preliminarily obtaining of the certificate ISO / TY 16949 is scheduled for August 2014.
Also, since 2011 the concept of "Lean production" including 5 S Kaizen TPM is developed and implemented in the company.
1
3
MAGNOLIA
Slide14Key project figuresSum of investment attraction – 177,
485
million rub. (90%)
Own capital – 19,721
million rub
. (10%)
Investment period
– 4,5
years
Interest rate – 12 %Project implementation period - 5 years Discounting rate – 16 %Net present value (NPV)
– 29,865 million rub
.Internal rate of return (IRR)
– 23 %Profitability index of investment (
PI
) – 1,17
Payback Period
(РВР)
–
3,3
years
Discounted payback period
(ДРВР) – 4,4
years
1
4
MAGNOLIA
Slide15Efficiency of the projectEconomic effect - 29 865 thousand rubles.Budget effect - 60,170 thousand rubles.To the budget of the Republic of
Tatarstan
- 19 269 thousand rubles.To the federal budget - 40 901 thousand rubles.Social effect - creation of 55 workplaces
1
5
MAGNOLIA
Slide16Kama innovative territorial production clusterIn November 2012 foundry-mechanical plant of Naberezhnye
Chelny
"Magnolia“ was included in "Kama innovative territorial production cluster". (Minutes of the extraordinary general meeting of the members of Non-Commercial Partnership "Kama innovative territorial production cluster" from 27.11.2012).
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MAGNOLIA
Slide17As part of the state support of small and medium business in 2014-2016 an application for grants is filed:for professional training, advanced professional training and internships of employees in the amount of 3,096 million rubles.for participation in the exhibition - fair and communicative activities in the amount of 1.995 million. rubles.to create "Center of prototyping with introduction of modern technologies of scanning and 3D
metry on the basis of the existing foundry-mechanical plant" Magnolia", amounting to 80, 596 million rubles.
17
MAGNOLIA
Kama innovative territorial production cluster
Slide18Ministry of Industry and Trade of the Republic of Tatarstan1.
The project "Modernization of the foundry" entered
the catalogue of investment projects of the Republic of Tatarstan in 2014.
18
MAGNOLIA
Ministry of Economy of the Republic of
Tatarstan
1
.
The
project "Modernization of the foundry" entered Investment Memorandum of the Republic of
Tatarstan in 2014.2. As
part of "Promotion of social economic development strategy of the Republic of Tatarstan
for the period up to 2030" the project "Modernization of the foundry" is included as a priority investment project in 2014.
Slide19Support letter of the Ministry of Industry and Trade Tatarstan Republic
19
MAGNOLIA
Slide20Support letter of the President of Tatarstan Republic
20
MAGNOLIA
Slide21Support letter of the Ministry of Economy of Tatarstan Republic
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MAGNOLIA
Slide22Pre-investment studies are carried out;
Project documentation and business plan are drawn up;
project "Modernization of the foundry" passed two stages of the competition of the Strategic Initiatives Agency in Moscow: primary and comprehensive examination of the field of "A new business
";
an application for protection in the Investment Council under the President of the Republic of
Tatarstan
is filed
.
Today the search for an investor is in progress. A register of potential investors from May 2012 to today is created (more than 100 potential investors).
22
Stage of project implementation
MAGNOLIA
Slide23Government support is needed to attract investments in the amount of 177,485 thousand rubles. 1
.
Ensure available, cheap and long financial resources at 12% per annum for a period of 4,5
years.
2
.
Support
in provision of financial resources via mechanisms of government
guaranties on
the amount of attracted investments of 177 485 thousand rubles.3. Creation of the possibility to provide grace-period(
delay in payment) for a period of
12 month to pay
: - main debt in the amount of 177,485 thousand rubles
. - accrued
interest in the amount of 16,784 thousand rubles
.
23
MAGNOLIA
Slide24Together to the heights of success
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4
MAGNOLIA
Slide25423808, Republic of Tatarstan, Naberezhnye Chelny, p/o box 50Academician
Rubanenko Boulevard
, h. 12, p. 2.Те
l.:
+7 (800) 100-29-12
(
toll-free in Russia
)
+7 (8552) 53-07-07 (
multichannel)Fax: +7 (8552) 53-43-20Mobile tel: +7 (965) 610-47-11Е-mail: office@magnol.ruSite: www.magnol.ru
MAGNOLIA
Contacts
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