Milling Chucks - PDF document

Milling Chucks 141 www.lyndexnikken.com Featured VideoCurrent PromotionScan QR Codes Milling Chucks Milling Chucks www.lyndexnikken.com Since its first introduction into the industry in 1963,Nikken has sold over 2,000,000Milling Chucks worldwide and never stopped improving its original design.Featuringmulti-roller bearings spiral coolant slots and a heavy-duty nut,the Milling Chuck is themost reliable and powerful toolholder available.Our latest edition,Nikken Anniversary Multi-Lock Milling Chuck,is more compact andadvanced with full-bore clamping for even more incredible gripping power.With these features,the "Anniversary" Multi-Lock Milling Chuck quickly became one US Patent (7018919)Quiet,Stable Heavy MillingHigh strength Nickel Chromium Molybdenum 4340 Alloy.Solid 1-piece base and thickwall design ensure no distortion during heavy machining.Straight collet design virtuallyeliminates axial movement in clamping,ideal for multi-spindles machining,whichrequires matched tool-length settings.High Run-Out AccuracyFlange and taper grinding allow forresulting in minimal TIR.0.0002 at 4Ófrom the nose guaranteed.Clamping along the entire shank is a key condition for precise milling.Without thiscritical factor,surface finish,tool life,rigidity and run-out accuracy will be jeopardized.Only Nikken Milling Chuck clamps even at 3mm from the nose.This makes theAnniversary Type Multi-Lock Milling Chuck ideal for roughing and finishing. NIKKEN MULTI-LOCK Other imitation Sub-Zero Treatment (-90¡C)All milling chucks are cryogenically treated after heat treatment to remove residual Austenite.This creates a uniform Martensite state and eliminates warpage and distortion,preventing deformation during the life of the toolholder. Milling Chucks 143 Milling Chucks www.lyndexnikken.com Chucking Torque and DurabilityForged Nickel Chrome Molybdenum 4340 ground ontaper and base.collapsing tight taper on the mill chuck body.Staggered,coated steel cage packs 140% more needle rollers than imitations.This provides moregripping power.The retainer is NOT made of phosphor bronze but rather of special steel which Chucking Torque and Rigidity: Effect of Internal SlotsInternal slots together with thickened wall of the chuck body ensure no distortion even at heavy milling.Thus,smooth millingwork is achieved without the vibration or slipping of the end mill. torque and rigidity.Further,slots functionas an escape for oil. Oil isremovedcompletely Trace % With Slots OthersWithout Slots Chucking Torque Test Data (C42) Test Baraimed toward theperiphery of the cutter¥ High pressure capableapplications Milling Chucks Milling Chucks www.lyndexnikken.com the cutting tool shank.This provides maximum gripping power as well asconcentric positioning of the cutting tool.Collets are available for all Ultra-guaranteed to be h7 or better. flexibility of the milling chuck.All inch and metric screw for high pressure (1200 PSI) applications KM:standard colletNK:adjustable colletCCK:Coolant-thru colletCCKN:Coolant-thru adjustable collet CCKCollet a built in back up screw for repeatability when¥ Available in all inch and metric standard sizes KM Collet Milling Chucks 145 Milling Chucks www.lyndexnikken.com ¥ High pressure coolant application through existing slots¥ Straight collet design eliminates taper tolerance variation betweenmating surfaces¥ Many options available to configure how coolant is expelled¥ CCK collets are designed with an internal coolant groove that helps channelhigh pressure coolant to the periphery of your cutter without any reduction ofgripping strength and TIR accuracy For GroovingFor cutters with cutting swarf contaminationseal,for use with coolantthru cutter,is alsoavailable as an option the Coolant-Thru Nut forms a complete seal around the cutting tool.Thisforms an ideal combination for coolant-thru cutting tools.¥ Available for inch and metric shanks¥ Prevents swarf and chips from packing on the collet facesize for each cutting tool (see pages 157-158for sizes and part numbers)the Slotted Nut allows coolant to travel down the shank of the cuttingtool to the cutting edge.This combination is ideal for non coolant- thrutoward the periphery of the cutter,even at high RPM¥ Available for inch and metric shanks¥ Helps remove chips during deep pocketing applications¥ 3 adjustable nozzles help channel high pressure coolant to different¥ Available for inch and metric shanks¥ Excellent for tools with multiple cutter points¥ Adjustable back up screw and coolant plug combination seats and¥ Rear coolant ports of cutter seat directly onto face o-ring seal of¥ 1200 PSI capable¥ Available for inch and metric shanks Milling Chucks 146Milling Chuck Coolant Collet System www.lyndexnikken.com Milling Chucks Milling Chucks 147 Milling Chucks www.lyndexnikken.com The milling chuck is a renowned universal toolholder which has been proving its efficiency for years all over the world.Featuria revolutionary design and collet system,the Ultra-Lock Milling Chuck allows for high-speed applications up to 20,000rpm andoffers incredible benefits compared to standard End Mill Holders such as higher accuracy and higher rigidity.See below to find out what makes our Ultra-Lock Milling Chuck the best choice for any milling application. ¥ Most powerful collet chuck in the world¥ Symmetrical design,pre-balanced bodyand nut allow the milling chuck to operatetight taper of the milling chuck to evenlycollapse onto the cutting shank for highof coolant directed toward the peripherycreates unacceptable run-out for ¥ Non symmetrical design creates imbalance¥ Requires tools with weldon flats whichcreate further imbalancelarge enough to create high volumeapplicationsAT3 taper quality or betterAT3 taper quality or better Lyndex-Nikken Milling Chuck End Mill Holder Milling Chucks CAT Milling Chucks Accessories:KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts www.lyndexnikken.com Spanner Wrench CAT40CAT50 ¥ Nikken patented design¥ Nut body contact,nose clamping and anti-vibration mechanism¥ Thick body and internal slots provide extremely strong chucking¥ Quiet and stable heavy milling Set-up:quick and easy 0.0002Óat 4xD Milling Chucks ColletSize CAT40-C3/4-70U CAT40-C3/4-85U CAT40-C3/4-105U CAT40-C3/4-120U CAT40-C1-85U CAT40-C1-105U CAT40-C1.1/4-85U CAT40-C1.1/4SL-105U CAT40-C1.1/4SL-120U CAT40-C32-105U 3mm - 32mm 9HC32 Note: Spanner wrench not included.Note: Shaded red row indicates stubby style. CAT50-C3/4-105U CAT50-C3/4-135U CAT50-C3/4-165U CAT50-C1-105U CAT50-C1-135U CAT50-C1.1/4-90U CAT50-C1.1/4-105U CAT50-C1.1/4-135U CAT50-C1.1/4-165U CAT50-C32-105U 3mm - 32mm 9HC32 CAT50-C32-165U 3mm - 32mm 9HC32 CAT50-C2-125U Part Number ColletSize Please note that the maximum RPM listed in our catalog may vary depending Milling Chucks 149 Milling Chucks CAT Milling Chucks Accessories: www.lyndexnikken.com KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts Spanner Wrench CAT40-C3/4F-85U CAT40-C3/4F-105U CAT40-C1F-105U CAT40-C1F-85U CAT40-C1.1/4SLF-105U CAT40-C1.1/4SLF-120U CAT40 - DINCAT50 - DIN DdL CAT50-C3/4F-105U CAT50-C3/4F-135U CAT50-C1F-105U CAT50-C1F-135U CAT50-C1.1/4F-105U CAT50-C1.1/4F-135U Note: Spanner wrench not included. CAT40-C3/4-85UG 0.125 - 0.750Ó GH20 CAT40-C3/4-105UG 0.125 - 0.750Ó GH20 CAT40-C1-85UG 0.125 - 1.000Ó GH25 CAT40-C1-105UG 0.125 - 1.000Ó GH25 CAT40-C1.1/4-105UG 0.187 - 1.250Ó GH32 CAT40-C1.1/4-120UG 0.187 - 1.250Ó GH32 CAT40 High Speed CAT50-C3/4-105UG 0.125 - 0.750Ó GH20 CAT50-C3/4-135UG 0.125 - 0.750Ó GH20 CAT50-C1-105UG 0.125 - 1.000Ó GH25 CAT50-C1-135UG 0.125 - 1.000Ó GH25 CAT50-C1.1/4-105UG 0.187 - 1.250Ó GH32 CAT50-C1.1/4-135UG 0.187 - 1.250Ó GH32 Part Number ColletSize Part Number ColletSize Part Number ColletSize CAT50 High Speed ColletSize pricing,pleaseat (800) 543-62373-Lock Milling Chuck Holders are available from stock and feature Nikken unique TripleContact System.Please refer to page 239 in our technical section to learn more aboutNikkenÕs revolutionary 3-Lock System and tooling line. Milling Chucks Milling Chucks Accessories:KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts www.lyndexnikken.com Spanner Wrench 150 BT30-C3/4-75 3mm - 32mm 9HC32 3mm - 32mm 9HC32 3mm - 32mm 9HC32 Note: Spanner wrench not included. ¥ Nikken patented design¥ Nut body contact,nose clamping and anti-vibration mechanism¥ Thick body and internal slots provide extremely strong chucking¥ Quiet and stable heavy milling Set-up:quick and easy 0.0002Óat 4xD Part Number ColletSize BT40 Part Number ColletSize BT50 Part Number ColletSize Note: Shaded red row indicates stubby style. Please note that the maximum RPM listed in our catalog may vary depending Milling Chucks 151 Milling Chucks Accessories: www.lyndexnikken.com KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts Spanner Wrench BT30-C3/4-75G 0.125 - 0.750Ó GH20 BT30 High Speed Note: High-speed spanner wrench not included. BT50-C3/4-105G 0.125 - 0.750Ó GH20 0.125 - 0.750Ó GH20 0.125 - 1.000Ó GH25 0.125 - 1.000Ó GH25 0.187 - 1.250Ó GH32 0.187 - 1.250Ó GH32 0.125 - 0.750Ó GH20 0.125 - 0.750Ó GH20 0.125 - 1.000Ó GH25 0.125 - 1.000Ó GH25 0.187 - 1.250Ó GH32 0.187 - 1.250Ó GH32 BT Milling Chucks Part Number ColletSize BT40 High Speed ColletSize BT50 High Speed ColletSize 3-Lock Milling Chuck Holders are available from stock and feature Nikken unique Triple Contact System.Please refer topage 239 in our technical section to learn more about NikkenÕs revolutionary 3-Lock System and tooling line.For a complete list of part numbers and pricing,please Note: Shaded red row indicates stubby style. Milling Chucks Milling Chucks Accessories:KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts www.lyndexnikken.com Spanner Wrench 152HSK63A High Speed HSK63A-C3/4-95G 0.125 - 0.750Ó GH20 0.125 - 0.750Ó GH20 0.125 - 1.000Ó GH25 0.125 - 1.000Ó GH25 0.187 - 1.250Ó GH32 0.187 - 1.250Ó GH32 Note: High-speed wrench, coolant tube and coolant tube wrench not included. Please see page 159 formore details.HSK Milling Chucks HSK63A 3mm - 32mm 9HC32 Note: Spanner wrench, coolant tube and coolant tube wrench not included. Please see page 159 for more details. ¥ Nikken patented design¥ Nut body contact,nose clamping and anti-vibration mechanism¥ Thick body and internal slots provide extremely strong chucking¥ Quiet and stable heavy milling 0.0002Óat 4xD Part Number ColletSize Part Number ColletSize d L Drilling Please note that the maximum RPM listed in our catalog may vary depending Milling Chucks 153 Milling Chucks Accessories:KM and NKColletsPage 155-156 www.lyndexnikken.com Back-Up Screw Coolant-thru andslotted Nuts Spanner Wrench HSK100A HSK100A-C3/4-115 3mm - 32mm 9HC32 Note: Spanner wrench, coolant tube and coolant tube wrench not included. Please see page 159 for more details HSK100A-C3/4-115G 0.125 - 0.750Ó GH20 0.125 - 0.750Ó GH20 0.125 - 1.000Ó GH25 0.125 - 1.000Ó GH25 0.187 - 1.250Ó GH32 0.187 - 1.250Ó GH32 HSK100AHigh Speed Note: High-speed wrench, coolant tube and coolant tube wrench not included. Please see page 159 formore details. LD Note: High-speed wrench, coolant tube and coolant tube wrench not included. Please see page 159 formore details.HSK Milling Chucks Part Number ColletSize Part Number ColletSize Part Number ColletSize Milling Chucks Milling Chucks Accessories:KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts www.lyndexnikken.com Spanner Wrench 154 NMTB Milling Chucks NMTB40NMTB50 Note: Spanner wrench not includedAll NMTB shanks are suitable for use with Erickson QC spindles. NMTB50-C3/4-65 ¥ Nikken patented design¥ Nut body contact,nose clamping and anti-vibration mechanism¥ Thick body and internal slots provide extremely strong chucking¥ Quiet and stable heavy milling Set-up:quick and easy 0.0002Óat 4xD Part Number ColletSize Part Number ColletSize Please note that the maximum RPM listed in our catalog may vary depending Milling Chucks 155 Milling Chucks Accessories: www.lyndexnikken.com KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts Spanner Wrench LDd Collet Series L Collet Range KM3/4 2.08Ó (53mm) KM1 2.32Ó (59mm) KM1.1/4 2.53Ó (64.5mm) KM2 3.26Ó (83mm) KM32mm 2.53Ó (64.5mm) KM collets do not collapse.Milling chuck collets are designed to ensure uniform fit around the cutting toolshank. This provides maximum gripping power as well as concentric positioning of INCH Part Number Size Part Number INCH Part Number Size Part Number 3/4Ó KM Collet Set Description 9 piece set 1/8Ó - 5/8Ó KM3/4-07S 7 piece set 6mm -16mm KM1-10S 10 piece set 1/8Ó - 7/8Ó KM1-08S 8 piece set 6mm - 20mm KM1.1/4-11S 11 piece set 3/16Ó - 1Ó KM1.1/4-08S 8 piece set 6mm - 25mm KM32-11S 11 piece set 3/16Ó - 1Ó KM32-09S 9 piece set 6mm - 26mm Milling Chucks Milling Chucks Accessories:KM and NKColletsPage 155-156 Back-Up Screw Coolant-thru andslotted Nuts www.lyndexnikken.com Spanner Wrench 156NK Collets - Depth Adjustable Ld Collet Series D Collet Range NK3/4 0.98Ó (25mm) NK1 1.14Ó (29mm) NK1.1/4 1.45Ó (37mm) NK2 2.28Ó (58mm) NK32mm 1.45Ó (37mm) Cutter length adjustment on the collet is possible from front and back. 3/4Ó Collet Series INCH Part Number Size Part Number INCH Part Number Size Part Number 32mm Milling Chucks 157 Milling Chucks CCKCoolant Collet System www.lyndexnikken.com 3/4Ó Collet series Size Coolant Collet LdD Collet Series L Collet Range 3/4Ó 2.08Ó (53mm) 1Ó 2.32Ó (59mm) 1.1/4Ó 2.53Ó (64.5mm) 2Ó 3.26Ó (83mm) 32mm 2.53Ó (64.5mm) Milling Chucks www.lyndexnikken.com Collet series Size Coolant Collet CCKCoolant Collet System (cont.) 1Ó Milling Chucks 159 Milling Chucks Accessories www.lyndexnikken.com Part Number Description Coolant Tube Wrench for HSK HoldersCoolant Tube for HSK Holders Standard stylePart Number Part Number 9HC22 3/4Ó milling chuck 9HC25 1Ó milling chuck 9HC32 1.1/4Ó and 32mm milling chuck - OD = 68mm GH32S 1.1/4Ó and 32mm milling chuck - OD = 62-64mm 9HC50 2Ó milling chuck Part Number Part Number Description Coolant tube wrenches are needed to remove or install coolant tubes in HSK63-TUBE Coolant tube for HSK63 Holders HSK100-TUBE Coolant tube for HSK100 Holders HSK63-WRENCH Wrench for HSK63 Coolant Tube HSK100-WRENCH Wrench for HSK100 Coolant Tube High-Speed Wrench 750TL-3 3/4Ó milling chuck 1000TL-3 1Ó milling chuck 1250TL-2 1.1/4Ó milling chuck with ID depth of 77mm or less 1250TL-3 1.1/4Ó milling chuck with ID depth of 105mm or more Direct Chucking NutFor more information on direct chucking accessories for 32mm milling chucks,