rise of industry 40 Gash Bhullar Technology Application Network Limited TANet Waterton Technology Centre Bridgend South Wales CF31 3WT UK Key Words Phrases Cyber Physical Systems Fusion of Digital and Real World ID: 816120
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ICT in ManufacturingThe rise of industry 4.0Gash BhullarTechnology Application Network Limited (TANet)Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK.
Slide2Key Words /PhrasesCyber Physical SystemsFusion of Digital and Real WorldIntelligent Automation / RoboticsGlobal CompetitivenessOpen AutomationSmart FactoryReduction of ResourcesWork piece communication Open Modular ControlInteroperabilityMobilityhttp://www.kuka-lbr-iiwa.com Siemens Digitalfactory Hannovermesse
2
Slide3Players in the MarketGE DIGITAL 2015
Slide4TANet / Control 2K EU Projectshttp://www.flexinet-fof.eu/Pages/FlexHome.aspx http://www.fitman-fi.eu/ http://www.crema-project.eu/ http://ec.europa.eu
Slide5“Wear” is the Manufacturing Future…. AbstractThe evolution of technology continues to bring socially accepted gadgets such as the smartwatch and other wearable devices into the world of work. The manufacturing sector along with most other sectors is bracing itself for all the functions that are readily acceptable in our daily lives to become part of the armoury of the shop floor personnel. Some of the simple forms of safety clothing such as gloves and safety glasses are mandatory when working in many manufacturing environments so it’s an easy step to add the technology layers to these wearables to create the new Cyber links between people and their machines.In order to deploy these technologies however, we need to understand the barriers that hold back the implementation of these Cyber Physical Systems and the steps necessary for the full implementation Human-Machine linkages from Cloud systems to shop floor environments“Wear” Is the Manufacturing Future: The Latest Fashion Hitting the Workplace - Gurbaksh Bhullarhttp://link.springer.com/chapter/10.1007%2F978-3-319-26138-6_7
Slide6Flexible Cyber Physical SystemsThe human body is naturally adapted for hard work and high flexibility yet the world of technology keeps offering the opportunity to go beyond the normal constraints and allows the human to function safely and with less effort by attaching additional “hardware” in the form of skeletal support or more likely implants that help provide additional functionality to the human.Whilst we normally encounter these ideas in science fiction, Cybernetic implants are the clear evolutionary path for the continued development of the human race.Of course embedded implants are still some years away but clearly we have already started down this path with the development of wearable devices.“Wear” Is the Manufacturing Future: The Latest Fashion Hitting the Workplace - Gurbaksh Bhullarhttp://link.springer.com/chapter/10.1007%2F978-3-319-26138-6_7
Slide7A - Simple sensors (typically 2 wire)HardwareB - PLC or Control SystemHardware / Software C - SCADASoftware / FirmwareD - Enterprise Systems
Software
E
- CLOUD Services
Software / Infrastructure
A
- SMART SENSORS
Software / Firmware / Hardware
E
- CLOUD Services
Software / Infrastructure
Typical Skill Level of Maintenance Staff required and
Lo
cation
Skill / Technology Level and Rate of Pay
(1) Traditional Manufacturing Hierarchy to Deploy Systems Technology
(2) Forecasted Skill Requirements for Future Technology Deployment
Technology levels and
Type
High Level Consultant
Office or
External
Senior Graduate Engineer
Office based
Engineer
Office worker
Skilled worker
on
Shop
floor / office
Semi-Skilled worker
Shop floor
Senior Graduate Engineer /
Consultant needed for connecting shop floor to cloud.
Data
flow through a fragile link prone to failure as there are so many connection points between shop floor and the cloud that could fail.
Potential Software Issues
Potential Hardware Issues
Potential Software Issues
Potential Hardware Issues
X
- Middleware?
ICT in Manufacturing Driving Change
7
Slide8Fog ComputingLiving on the Edge of the Cloud
Slide9Fog is Cloud on the ground - As data Speeds approach Real-Time Extracted from Fog Computing: A Platform for Internet of Things and AnalyticsFlavio Bonomi, Rodolfo Milito, Preethi Natarajan and Jiang Zhu9
Slide10Where is Manufacturing Now?Gurbaksh BhullarTechnology Application Network Limited (TANet)Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK.www.crema-project.euCloud-based RapidElastic
MAnufacturing
Slide11Overview of CREMA ProjectVirtualize manufacturing assets in CloudConnect virtual assets to real world systems
Design & Execute processes using assets in Cloud
Pay-per use, on-demand leasing on Marketplace
Add Collaboration Tools
Real-time Big Data Analysis
Digitisation
Servitisation
Slide12CREMA – Consortium
Slide13www.smecluster.com Timing:9.00am Industry 4.0 presentations
09:00 – 09:05 Welcome – GB
09:05 – 09:20 What is Industry 4.0 and what does it offer to the UK Economy? – GB
09:20 – 09:40 TATA Steel – A Business I4.0 Viewpoint – PD
09:40 – 10:00
Balluff
Limited – A Second I4.0 Business Viewpoint – RS
10:00
–
10:20
Question and Answer
Session
– GB
/ALL
10.20am Coffee Break
10.30am Future Trend Presentations
10:30 – 10:45 Semi-Autonomous Robots the safety implications – RN
10:45 – 11:00 Cloud / FOG Computing – CREMA Project – SO/SC
11:00 – 11:10 Big Data and what it really means for Business – SC
11:10 – 11:20 The Growth of Strategic Business planning (FLEXINET/ FITMAN) – CP
11:20 – 11:30 Cyber Physical Systems - ‘Wearables’ and New Innovations – GB
11.30am Coffee Break
11:40am Exploring the www.ec.europa.eu Portal for Open Calls
11:40 – 11:55 INDUSTRY 2020 IN THE CIRCULAR ECONOMY CALL – GB/SC
11:55 – 12:10 How to find other relevant calls for Industrial Leadership – GB/SC
12:10 – 12:20 WEFO / KTN Funding Opportunities – GG / MC
12:20 – 12:30 Question and Answer session – GB / ALL
12.30pm Buffet lunch
13.15pm Informal Demonstrations & Workshops
We have a number of areas set up demonstrations of the technologies presented in the morning
Networking opportunities and Partner finding for EU Calls
3.30pm Finish
The Connected Business Community 4.0
Service Based Economy - 19th November 2015
Last Year
Slide14The Age of Wearables is here3D Printing
Slide15Waterton Digital Manufacturing CentreWorking with Ubisense to develop collaborative techniques with the virtualisation of assets
Slide16CloudFogIndustreweb 4.0Industrial Internet of Things
Slide17iFog ImplementationZONE1ABB RobotZONE2Test 1ZONE3Test 2ZONE4Goods Out
Slide18“Thank You”Gurbaksh BhullarTechnology Application Network Limited (TANet)Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK.www.crema-project.euCloud-based RapidElastic MAnufacturing