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Structure production data management Structure production data management

Structure production data management - PowerPoint Presentation

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Structure production data management - PPT Presentation

Margarita Saifoulina BERFSR European Organization for Nuclear Research Outline Data Management EDMS amp MTF for RF structures Future prospects for EDMS MTF solution European Organization for Nuclear Research ID: 782307

research organization nuclear margarita organization research margarita nuclear european saifoulina clic data edms mtf project assembly dgudkov gudkov dmitry

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Presentation Transcript

Slide1

Structure production data management

Margarita SaifoulinaBE/RF/SR

European Organization for Nuclear Research

Slide2

OutlineData Management

EDMS & MTF for RF structuresFuture prospects for EDMS/MTF solution

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide3

Data Management

Agile

(AXALANT)

Design data

Drawings & Documents

Infor EAM

(D7i)

Asset tracking

Work management

Other DBs

Parameters

Production data

EDMS Common Layer

EDMS Web

MTF-Travellers

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide4

Data Organization

AX1.8-application

Axalant

EDMS

MTF

Excel worksheet

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide5

EDMS/MTF

for RF structures

Design side(EDMS)= Items

Structure

Drawings

3D models

Parameters

Links to documents

Physical manufacturing side(MTF) = Equipment

Structure of assembly

Main

Made of

Equipment data

Manufacturing

Workflow stepsQuality controlInstallationDocuments(links)

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide6

Project structuresin EDMS

Project breakdown

The project consists of its related sub-projects

Outline attached documentationWhat to build or buy for a certain projectCan simplify group information that belongs together

Document 123456:

Planning of Project 3

Document 123457:

Specification of Project 3

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide7

Bill of Materials- BOMs in EDMS

Document 123458:

Assembly drawing

Document 123459:

Assembly 3D CAD model

Assembly breakdown

Can be seen as the outcome of a project

Describes how to build something

Attached documentation contains all necessary information about product manufacturing

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide8

Item structure - BOMs

Each item represents design of a component or an assembly

Item structure illustrates what components and how many of each are needed for an assembly

The parts list(Bill Of Material) can be found on an assembly drawing

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide9

Different breakdown structuresPBS(Project breakdown)

ABS(Assembly breakdown)AS-built

Engineering specifications

Engineering change request

Documentation

of manufacturing process

Technical

specifications for invitation to tender

Detailed drawings

“Where

installed” information

General engineering drawings

Assembly

drawings

Holds “social security number”Engineering change requests

Physical parametersTest results (MTF)Conceptual 3D modelsQuality assurance

test proceduresLog of use (MTF)ContractsFEM calculations

Log of maintenance (MTF)Physical parametersManufacturing procedures

Planning documentsAssembly proceduresManagement reports

Maintenance procedures

Slide10

Different structures during project lifecycle

Slide11

Product Lifecycle Management (PLM)

CERNEDMS

PLM = EDMS at CERN

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide12

PLM in RF structure development

Documentation already available in EDMS/other systems

Needed an integrated interface for simplifying

data management  Collecting data from several databases and systems not efficient

Demand for easier access to information about RF-structures’ PLM

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide13

Equipment Management Folder(MTF)

The computerized version of the paper folder

accompanying any equipment being built

Provides traceability of large quantities of parts manufactured in a geographically distributed environmentA wide range of data such as manufacturing procedures have to be stored and retrieved

General data but also very specific properties of the individual equipment

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide14

Workflow capabilities

Handling data Document lifecycle features

Information about sheluding

Applicable standardsTest results and possible non-confirmitiesReports

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide15

Workflow steps for RF structures

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide16

Workflow steps in AX

Workflow steps

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide17

Definition of Equipment ProfilesThe equipment itself and its manufacturing process have to be “declared” to the system

Equipment’s profileA helper application “AX”

implemented in Microsoft Access

Import processAXALANT  EDMS  AX1.8 –application

MTF

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide18

EDMS Update Via the Import Mechanism

Based on Excel templateImport mechanism- allows rapid update of large quantities of data in a single operation

TYPE

EDMSID

DESCRIPTION

EQ.CODE

ENGINEER

CONTEXT

GROUP

OWNER

MTF

P

AB-005701

12WNSDVG1.8CU. T

I

12WNSDVG1.8CU. T

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120003

I

12WNSDVG1.8 TANK

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120012

I

12WNSDVG1.8 - AS ASSEMBLY (MACHINING)- TANK_VER

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120011

I

12WNSDVG1.8 - AS ASSEMBLY (BRAZING)_TANK_VER

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS110136

I

11WNSDVG1.8 - EXTREMITY CELL B_TANK_VER

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS110152

I

CLIC G - 11WNSDVG1 - FOOT

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS110135

I

11WNSDVG1.8 - EXTREMITY CELL A_TANK_VER

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120006

I

12WNSDVG1.8 - COUPLER A

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120004

I

12WNSDVG1.8 - MATCH IRIS A

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120009

I

12WNSDVG1.8 - CELLS

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

CLAAS120005

I

12WNSDVG1.8 - COUPLER B

AAS11

Gudkov Dmitry

CLIC-RF

CLIC-RF

DGUDKOV

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide19

Slide20

An item in Axalant

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide21

An equipment in AX1.8-application

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide22

Identification of equipment

Prefix controlled by the EDMS Team.

Identifier managed by each project/machine/experiment.

Examples of prefixes:

HC - Large Hadron Collider

10 - Alice

20 - Atlas

3% - CMS

ZZ - Off-the-shelf components not specific

to a single project/experiment.

CR - Manufactured components not specific to a specific project/experiment.

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide23

Part identifiersComposition of the Part Identifier:

Example

C L A A S 1 1 0 1 67 – C R 0 0 0 0 0 1

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide24

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Component Assembly

Subassembly

Slide25

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide26

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide27

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide28

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide29

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide30

Future prospectsDifferent BOMManual re-writing of large amount of data is a source of errors

Tree structure becomes complicated for complex equipmentsGuideline on how to search information through EDMS/MTF

Data securityChange of data belonging to other users is possible in some cases

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide31

Future prospectsSlow response time of EDMS Use of off-online tools

Training for MTF users is necessaryQuality of data before is made available to usersBetter coordination is needed

Project engineer has to ensure that all the needs in data of the user of his equipment are taken care of

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR

Slide32

Questions?THANK YOU!

European Organization for Nuclear Research

Margarita Saifoulina BE/RF/SR