Improving your business is our business Thermax offers products systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world
319K - views

Improving your business is our business Thermax offers products systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world

Similar presentations


Download Pdf

Improving your business is our business Thermax offers products systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world




Download Pdf - The PPT/PDF document "Improving your business is our business ..." is the property of its rightful owner. Permission is granted to download and print the materials on this web site for personal, non-commercial use only, and to display it on your personal computer provided you do not modify the materials and that you retain all copyright notices contained in the materials. By downloading content from our website, you accept the terms of this agreement.



Presentation on theme: "Improving your business is our business Thermax offers products systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world"— Presentation transcript:


Page 1

Page 2
Improving your business is our business Thermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and recycling, air pollution control and waste management and performance chemicals. Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances. Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA. Boiler & Heater Group (B&H) Thermax’s Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from turbine/ engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical and Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters. The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non Ferrous Metal and Textile. Thermax as an organisation is committed to sustainable development. Sustainability for us is not only a criterion applied to the energy and environment related solutions that we provide, but in fact pervades day-to- day activities, informs key decisions and guides new initiatives. In pursuit of achieving the Thermax vision of sustainable development for society, the Boiler & Heater Group has in the recent past delivered several breakthrough innovations through a combination of in- house R&D and global sourcing of the best available technologies. Among these are spent wash-fired boiler for distilleries, municipal solid waste-fired boiler for urban waste disposal, waste heat recovery boiler for cement plants and internal-recirculation circulating fluidised bed boiler for power generation. The B&H Group is also working on a range of products for the emerging market for solar energy based heat recovery systems. Our Green Business Philosophy & Activities
Page 3
“When business organisations consider moving to decisions that are sustainable -- like saving electricity, recycling water, using renewable energy or putting up green buildings -- the big investments required upfront would certainly impact the balance sheet here and now. But, if we were to think of a longer time-frame, all these decisions would make a lot of sense when we consider the concept of life-cycle cost -- a higher capital cost, but with far lower operating costs such that it pays for itself over the life of the product. Long-term sustainability also goes hand in hand with the kind of decisions we make, processes we follow, policies we adopt and the values we propagate. Companies passionate about the cause of Sustainable Development will constantly come up with innovative solutions which, over time, will definitely add to the bottom line. If we were to redefine success of an organisation as achieving the triple bottom line -- economic, environmental and social -- it would be a sustainable model and we would be a far happier and healthier species on earth! So what can each one of us do? What can we do as an organisation to achieve this triple bottom line? These are questions we need to ask ourselves and act as quickly as possible since time is running out. Ms. Meher Pudumjee Chairperson
Page 4
G|{#COALBAGASSEREDTRAVELLINGGRATEBOILER
Page 5
Thermax has always been responsive to the energy needs of industry and to the ever- changing economic and environmental factors governing those needs. Current trends and future outlook highlight the need for utilising the vast untapped energy potential of agrowastes and biomass. The Thermax biomass boiler is the very equipment required to improve profitability through maximum utilisation of solid agrowastes generated in your plant or available in nearby areas. Over 300 plants in India and abroad meet their process steam and electric power requirements through biomass fired boilers supplied by Thermax . Biomass Boiler Flexible design - a variety of options #APACITYUPTO40(0RESSUREUPTOKGCMGANDTEMPERATUREUPTO{# 4RAVELLING'RATE$UMPING'RATE0INHOLE'RATE0USHER'RATEOR(OPPER"OTTOM UIDBED -EMBRANEWALLTUBEANDTILECONSTRUCTION )NDOORANDOUTDOORINSTALLATION !UTOCONTROLSORREMOTEMANUALCONTROLOPTION -ULTIFUELRINGCAPABILITY )NCLUDESBAGASSEHUSKSTRAWCOFFEEGROUNDSCANE TOPSCOCONUTSHELLSLIGNITECOALPITHWOODCHIPSOILGASETC Membrane panelled furnace design -ACHINEWELDEDMEMBRANEWALLFURNACEFORMSAGASTIGHTENCLOSUREPREVENTING INGRESSOFUNWANTEDEXCESSAIR 2EQUIRESNOREFRACTORYINFURNACEWALLSANDELIMINATESASSOCIATEDMAINTENANCE 2ESULTSINQUICKERBOILERCOMMISSIONINGDUETOREDUCEDSITEWELDINGSIMPLIED HANDLINGERECTION Higher overall efficiency /PTIMUMDESIGNSELECTIONOFAUXILIARYEQUIPMENTTOENSURETHEHIGHEST OPERATIONALEFCIENCYANDAVAILABILITYOFTHEPLANT (IGHEFCIENCYSTEAMSEPARATORSENSURESTEAMPURITY 6ARIABLESPEEDFUELFEEDERALLOWSNECONTROLOFFEED -ODULATINGCYCLOMOTORTOENSUREEVENDISTRIBUTIONOFFUEL Tall furnace for complete combustion 4ALLFURNACEINCREASESRESIDENCETIMEOFUEGASESALLOWINGFUELTOBURNCOMPLETELY BEFORETHEGASESENTERTHESUPERHEATERZONE (IGHPRESSUREDEEPPENETRATIONSECONDARYAIRJETSARESTRATEGICALLYLOCATEDAT MULTIPLELEVELSONFURNACEWALLSENSURINGPROPERTURBULANCEANDGOODMIXINGOF VOLATILESWITHAIRANDCOMPLETECOMBUSTION
Page 6
G{#BAGASSECOALREDTRAVELLINGGRATEBOILER
Page 7
Travelling Grate Salient Features Travelling Grate ensures uninterrupted combustion #ONTINUOUSASHDISCHARGESYSTEMAVOIDSDEPENDENCEONOPERATORhSJUDGEMENT 'RATESPEEDCANBEVARIEDCONTINUOUSLYINRANGEMHRFTHR /VERLAPPINGGRATEDESIGNPREVENTSAIRLEAKAGES -AINTENANCEOFGRATECANBECARRIEDOUTWITHOUTSHUTTINGDOWNTHEBOILER !NOVERREAIRSYSTEMPROVIDESTURBULENCEANDTHOROUGHMIXINGOFTHEVOLATILE GASESTHUSASSURINGCOMPLETECOMBUSTION !LLOTHERADVANTAGESOFSUSPENSIONBURNINGAREENSURED $UMPING'RATECANBEOFFEREDINPLACEOFTRAVELLINGGRATEONREQUEST
Page 8
Proven Design & Rugged Construction for Reliable Continuous Operation PROVIDESFORAUTOMATICTAKE UPORTENSIONINGOFGRATECHAINSTOPREVENT JAMMING%FFECTIVECATENARYISMAINTAINED BYGRAVITYTHUSMAKINGEXTERNALSHAFT ADJUSTMENTSUNNECESSARY 'RATESURFACE CONSISTSOFASERIESOFGRATES SPECICALLYDESIGNEDFORSPREADERSTOKERRING 4HEGRATESARECONSTRUCTEDOFBESTQUALITY HEAVYDUTYHEATRESISTINGCASTIRONALLOYAND AREMADEINSHORTSECTIONSMMTO MMLONGWHICHCANBEINDIVIDUALLYREPLACED THUSREDUCINGGRATEMAINTENANCECOSTS 'RATECURVATURE DESIGNKEEPSTHEGRATE CLOSEDWITHOUTTHEAIDOFAUXILIARYWEIGHTS WHENMAKINGTHETURNAROUNDTHESPROCKETS
Page 9
'RATEREMOVAL ISEASILYACHIEVEDTHROUGHA GRATEACCESSDOOR/NREMOVALOFONEBOLT ANYGRATESECTIONCANBEREPLACEDWHILETHE STOKERISINOPERATION'RATESUPPORTWITHIN THEFURNACEISPROVIDEDBYASERIESOFSKIDSAND SKIDRAILSEACHCONSTRUCTEDOFHARDENEDCAST IRONFORMAXIMUMLIFE CARRYTHEGRATE CHAINSONHARDENEDSPROCKETS 4HEAIRPRESSURECHAMBER COMPLETELYSEALED ATBOTHFRONTANDREARTOPREVENTAIRLEAKAGE DIRECTSANDDISTRIBUTESCOMBUSTIONAIRTHROUGH THEACTIVEGRATESURFACE SEALSPREVENTAIR BYPASSINGTOTHEASHDISCHARGEEND ISDESIGNEDTOALLOWREARWATER WALLEXPANSIONWHILEMAINTAININGTIGHTNESS G{#BAGASSECOALREDTRAVELLINGGRATEBOILER
Page 11
4RAVELLING'RATEFRONTANDREARAIRSEALSAUTOMATICALLYKEEPEXCESSAIRTOA MINIMUMWITHINTHEFURNACE4HESEFRONTANDREARSEALSARERUGGEDLYCONSTRUCTED FORLONGSERVICEANDAREAUTOMATICALLYSELFADJUSTINGTOMAINTAINCONTINUOUSCLOSE SEALINGCONTACT 4HECURVATUREDESIGNOFTHEGRATESKEEPSTHEGRATESCLOSEDWITHOUTTHEAIDOF AUXILIARYWEIGHTSWHENMAKINGTHETURNAROUNDTHESPROCKETS.OGAPSAPPEAR BETWEENTHEGRATESTHEREBYDIRECTINGALLFOREIGNMATERIALSINTOTHEASHPITANDNOT INTOTHEDRIVESHAFTMECHANISM $ESIGNISSUCHTHATANYGRATESECTIONCANBEREPLACEDWITHOUTTAKINGTHESTOKER OUTOFSERVICE3IMPLYREMOVEASINGLEBOLTNUTWASHERANDSLIDETHEGRATEOF F THECARRIERBAR 4OREDUCEMAINTENANCECOSTSGRATESURFACEISMADEINSHORTSECTIONSMM TOMMLONGOFBESTQUALITYHEAVYDUTYHEATRESISTINGCASTIRONALLOYWITH UNIFORMLYSPACEDTAPEREDSELFCLEANINGAIRMETERINGOPENINGSANDWITHCLOSE TTINGOVERLAPPINGEDGESTOPREVENTAIRLEAKAGEATTHEJOINTS 4HEHYDRAULICGRATEDRIVEISASELFCONTAINEDUNITINASINGLEHOUSINGWITHNO EXTERNALPIPING(YDRAULICPUMPANDCONTROLREGULATETHEOWANDPRESSURE THROUGHLINKAGEINARATCHETGEARWHICHDRIVESTHEMAINSHAFT4HEHYDRAULICDRIVE ANDMAINSHAFTARECONNECTEDBYAHEAVYDUTYANGECOUPLING4HEHYDRAULICUNIT ISEQUIPPEDWITHAFACTORYSETRELIEFVALVETOPROTECTTHEGRATESSHOULDTHENEED ARISE4OCOMPENSATEFORVARIATIONOFTHEASHCONTENTINTHEFUELTHEDRIVECANBE INNITELYREGULATEDTOCONTROLTHEGRATESPEEDFROMTOAPPROXIMATELYMETERS PERHOUR
Page 12
UNITOF40(+GCM G{#BAGASSEREDPINHOLEGRATEBOILER
Page 13
Pinhole Grate Salient Features 3TATIONARYINCLINEDWATERCOOLEDGRATEDESIGNWITHNOMOVINGPARTSFOR AVOIDINGANYMECHANICALFAILURESANDREDUCINGMAINTENANCEINTHEFURNACE 3TEAMNOZZLESFORSIMPLIEDONLINEASHREMOVALFROMTHEGRATEWITHOUTDROP INBOILERPRESSURE!LSOAGITATIONOFFUELOCCURSWHICHRESULTSINREDUCTIONIN UNBURNTCARBONLOSS !NECONOMICALANDVIABLEOPTIONFORHIGHCAPACITYBOILERS #OMBUSTORCANACCEPTAIROFTEMPERATUREUPTO{#THUSRESULTINGIN SMOOTHCOMBUSTIONOFFUEL )NHERENTLYCAPABLEOFBURNINGHIGHMOISTUREBAGASSE !NOVERREAIRSYSTEMPROVIDESTURBULENCEANDTHOROUGHMIXINGOFTHE VOLATILEGASESTHUSASSURINGCOMPLETECOMBUSTION !DEQUATENUMBEROFFEEDERSFORUNIFORMFUELDISTRIBUTION !LLOTHERADVANTAGESOFSUSPENSIONBURNINGAREENSURED
Page 14
G{#RICEHUSKANDCOALRED
Page 15
Hopper Bottom (Fluidised Bed Combustion)* Salient Features &"#COMBUSTORDOESNOTHAVEANYMOVINGPARTSTHUSREDUCINGMAINTENANCEIN THEFURNACE 5NIFORMTEMPERATUREDISTRIBUTIONINTHEBEDANDAGITATINGCHARACTERISTICOF UIDISEDBEDENSURESOPTIMUMCOMBUSTION ,OWEXCESSAIRREQUIREMENTRESULTINGINHIGHEREFCIENCY ,OWER./XAND#/EMISSIONS ,OWTEMPERATUREOPERATIONGREATLYHELPSINMINIMISINGTHEBIOMASSFUELASH AGGLOMERATIONANDFOULINGTENDENCY #ONTINUOUSSLOWDRAININGOFBEDASHISPOSSIBLEWHICHHELPSIN Easy settling and disposal of large sized particles which hamper fluidisation Maintaining alkali concentration at minimum level Avoiding accumulation of fuel over slumped bed Under bed / over fuel feeding for proper distribution of fuel *Product is supported under technical collaboration agreement with Babcock & Wilcox, USA.
Page 17
$UMPING'RATE "ANNARI!MMAN3UGARS #OIMBATORE "AGASSE 3EKSARIA3UGAR-ILLS "AGASSE 0HOENIX0ULP0APER 4HAILAND "ARK/IL ,AMPANG3UGARS 4HAILAND "AGASSE "AJAJ(INDUSTHAN ,AKHIMPUR+HERI50 | "AGASSE "AJAJ(INDUSTHAN 'OLA "AGASSE (OPPER"OTTOM&LUIDISED"ED#OMBUSTION 3HREE#EMENTS,TD "EAWAR2AJASTHAN | )MPORTED#OAL0ETCOKE .ESTLE0HILIPPINES)NC 0HILIPPINES 3ATURATED 3PENT#OFFEE'ROUNDS GREENCOFFEERESIDUE ROASTEDCHAFFS(&/ "HUSHAN,IMITED /RISSA 7ASHERYREJECTSCHAR (OLCIM'ROUP!MBUJA #HHATTISGARH | #OAL2ICEHUSKCOAL BIOMASSPETCOKE 5SHA-ARTIN,TD 'HAMARIA *AMSHEDPUR | WASHERYREJECTSCHARRED (OPPERBOTTOM )4#,IMITED "HADRACHALAM &'RADECOALBIOMASS 3ABAH&OREST)NDUSTRIES3DN"HD 3ABAH-ALAYSIA 7OOD"ARK3LUDGE 4RAVELLING'RATE +AKATIYA#EMENT3UGAR )NDUSTRIES (YDERABAD #OAL"AGASSE 4AMILNADU.EWSPRINT 0APERS,TD !PPAKUDAL "AGASSE)MPORTEDCOALPITH "ALRAMPUR#HINI-ILLS,TD 50 "AGASSE2ICE(USK 2IO4UBA.ICKEL(00PROJECT THROUGH*'# 0HILIPPINES )NDONESIANCOAL "ANNARI!MMAN3UGARS,TD .ANJANGUD "AGASSEBIOMASS $AVANGERE3UGAR#O,TD +UKKUWADA "AGASSECOALBIOMASS -AWANA3UGARS,TD .AGALAMAL "AGASSE2ICEHUSK)NDIAN $HAMPUR3UGARS,TD $HAMPUR50 2ICEHUSKCOAL "HARAT3UGARS,TD (ULLIATTI+ARNATAKA "AGASSECOAL 3RI#HAMUNDESHWARI3UGARS "ANGALORE "AGASSECOAL )NDIAN#ANE3UGAR,TD "AGALKOT "AGASSECOAL -ADHUCON3UGAR,TD +HAMMAM "AGASSE .AVA"HARAT6ENTURES,TD (YDERABAD "AGASSE 9ASHWANTRAO-OHITE+RISHNA 3AHAKARI3AKHAR+ARKHANA,TD 3ATARA-AHARASHTRA "AGASSE 3AMARTH3AHAKARI3AKHAR +ARKHANA,TD *ALNA-AHARASHTRA "AGASSE 3AHA#OGEN,AMPHUN!C *URONG%NGG 4HAILAND 7OOD#HIP -ITR+ALASIN"IO%NERGY 4HAILAND "AGASSEWOODCHIPSRICE HUSK ,OKMANGAL3UGAR%THANOL#O 'ENERATION#OMPANY,TD 3OLAPUR "AGASSEIMPORTEDCOAL $AN#HANG"IO%NERGY#O,TD 4HAILAND "AGASSEWOODCHIPSRICE HUSK ,AKSHMI3UGAR-ILLS #OMPANY,TD 5TTARAKHAND "AGASSE +AMADHENU6ENTURES #AMBODIA,TD #AMBODIA "AGASSE *AMKHANDI3UGARS,TD "AGALKOT "AGASSE Major Installations
Page 18
REGIONAL OFFICES BARODA OFFI CE & WORK Plot No. 21/1,2,3, GIDC, Manjusar (Savli), Taluka Savli, Dist - Vadodara, Gujarat 391775 Phone: +91-2667-264727 Fax: +91-2667-264728 MU MB Dhanraj Mahal 2nd floor, Chhatrapati Shivaji Maharaj Marg, Near Gateway of India, Mumbai 400 039 Phone: +91-22-22045391, 22045324 Fax: +91-22-22040859 NE EL HI 9, Community Centre, Basant Lok, Near Priya Cinema, New Delhi 110 057 Phone: +91-11-26145326, 26145319 Fax: +91-11-26145311 CH NN Fatima Akthar Court, 3rd floor, 312, Teynampet, Chennai 600 018 Phone: +91-44-24353831 / 4 Fax: +91-44-24353841 OLKA Azimganj House, 5th Floor, 7 Camac Street, Kolkata 700 016 Phone: +91-33-22826711 / 13 Fax: +91-33-22826796 HYDERA AD 6-3-649, Behind Medinova, Nalanda Complex, 2nd Floor, Somaji Guda, Hyderabad 500 082 Phone: +91-40-23310254 / 23312013 Fax: +91-40-23312335 OVERSEAS OFFICES OU TH EA ST SI Thermax Limited 3rd Floor, South Wing, Bangunan Getah Asli, 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia Phone: +603 2166 98 01 / 03 / 04 Fax: +603 2161 2685 Email: akabra@thermaxindia.com Cell: +60 122056623 Email: pghelani@thermaxindia.com Cell: +60 172454569 MI DDLE EA ST Thermax Limited C/o. Gulf Power International (Dabbagh Group), P. O. Box: 74426, Al-Khobar 31952, KSA Phone: +966 3 887 4557 Fax: +966 3 882 3041 Email: devdas@thermaxmena.com Cell: +966 553 915 403 EURO Thermax Ltd, Avenue Charles Thielemans 109 B - 1150 , Brussels, Belgium Phone: 32(0) - 27369244 / 473450186 Email: alain.dessoy@thermaxprocessheat.be
Page 19

Page 20
The information contained herein is provided for general information purposes only and is not intended or to be construed as a warranty, an offer, or any representation of contractual or other legal responsibility. 2011 Thermax Ltd. All rights reserved. Thermax imited, Boiler & Heater Group Energy House, D-II Block, Plot No 38 & 39, MIDC, Chinchwad, Pune 411 019 Phone: +91-20-661 2 6464 | Fax: +91-20-6612 6612 / 6612 6476 Email: info.bnh@thermaxindia.com www.thermaxindia.com