PINS & BUSHINGS–METRIC - PDF document

1 PINS & BUSHINGS–METRIC Automotive Guide Pins – Tap FitAutomotive Demountable Self-Lubricating PAD Bushings11 1 General Information For replacement parts and for those customavailable for immediate delivery.Our guide posts are available in press �t and system. The NP line of guide posts fully meet press �t and demountable styles and are equipped �exibility in die set design. The bushings are also available in steel, bronze-plated and self-lubricating Demountable posts and bushings are tap �t of the punch holder or die shoe. They are held in punch holder or shoe. The clamp and screwsThe ball bearing system includes press �t and demountable bushings as well as ball cages. The ball bearing guide posts are manufactured from hardened steel to assure free rolling of balls and washer assembly. This unique mounting method surface. The ball bearings are arranged in the tracking or grooving and assures uniform wear.of assembly.Special equipment spins ball bearings 2 Plain & Ball Bearing Press Fit Guide Posts and ball bearing systems. They are manufactured from high quality hardened steel and �nish ground for a high precision �nish. The cept See pages 32–33 for die set boring separately and dependent on Type assembly. 1105-1811-821105-1911-821105-2411-82 3 Plain & Ball Bearing Press Fit Guide Posts 1105-2511-821105-3011-821105-3211-82 1105-3811-821105-4011-82 DmmLmmUmmPartNumber48280—5-4828-823005-4830-823205-4832-823605-4836-824005-4840-824505-4845-8250130M105-5013-821405-5014-821505-5015-821605-5016-821705-5017-821805-5018-821905-5019-822005-5020-822205-5022-822405-5024-822605-5026-822805-5028-823005-5030-823205-5032-823605-5036-824005-5040-824505-5045-8263200M105-6320-822205-6322-822405-6324-822605-6326-822805-6328-823005-6330-823205-6332-823605-6336-824005-6340-824505-6345-825005-6350-8280200M105-8020-822205-8022-822405-8024-822605-8026-822805-8028-823005-8030-823205-8032-823605-8036-824005-8040-824505-8045-825005-8050-82 These demountable guide posts are designed to run in both plain and ball bearing systems. They are manufactured from high quality hardened steel and �nish ground for a high precision �nish. The assembly. This unique mounting method permits the ball cage, except offers the bene�t of easy removal, even multiple times without damaging or distorting the mounting holes in the die set, thus simplifying 5-2511-83 10-11). Type 1, 2 or 3 assembly methods. separately. Refer to page 34 for cage washer assembly. FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP CLAMPING APPLICATION: Tap SizeTap Size 5 Plain & Ball Bearing Demountable Guide Posts 1105-1811-831105-1911-831105-2411-831105-2511-831105-3011-83 1105-3211-831105-3811-831105-4011-831105-4811-83 1105-5011-83 6 Automotive Straight Guide Posts North American Automotive Metric Standards. They are manufactured ecision �nish. Hardness is RC 58-62 with a minimum depth of 1.5mm. These To reduce tooling weight, the 100mm and 125mm diameter posts, For NP Series (Solid Posts) NPH100315 Tol 25.02525.000NP25-100G512510—19-245-6402—100NP25-120——19-245-6403—120NP25-125G51251290.20.50-2512519-245-6404—125NP25-140G51251490.20.50-2514019-245-6405WDX13-60-07025140140NP25-160G51251690.20.50-2516019-245-6406WDX13-60-07025160160NP25-180G51251890.20.50-2518019-245-6407WDX13-60-07025180180NP32-100G513210—19-245-6502—32+.050+.034—1004582 32.02532.000NP32-120——19-245-6503—120NP32-125G513212—19-245-6504—125NP32-140G51321490.20.50-3214019-245-6505WDX13-60-07032140140NP32-160G51321690.20.50-3216019-245-6506WDX13-60-07032160160NP32-180G51321890.20.50-3218019-245-6507WDX13-60-07032180180NP32-200G51322090.20.50-3220019-245-6508WDX13-60-07032200200NP40-140—90.20.50-40140——40+.050+.034—1405682 40.02540.000NP40-160G51401690.20.50-4016019-245-6606WDX13-60-07040160160NP40-180G51401890.20.50-4018019-245-6607WDX13-60-07040180180NP40-200G51402090.20.50-4020019-245-6608WDX13-60-07040200200NP40-225G51402290.20.50-4022519-245-6609WDX13-60-07040225225NP40-250G51402590.20.50-4025019-245-6610WDX13-60-07040250250NP40-280—90-20.50-40280——280NP50-160G51501690.20.50-5016019-245-6806WDX13-60-0605016050+.050+.034—16070102.5 19-245-6811 7 * Not for North American Operations use. D2 Tol 19-245-7011 19-245-7211 G511031G511035G511040G511050 NP115400G51114090.20.50-115400115 115.035115.000NP115500G51115090.20.50-115500 G511240G511245G511250G511255G511260G511265G511270 125.040125.000—90.20.50-125355B*—WDX13-60-05125355**355—90.20.50-125400B—WDX13-60-05125400**400—90.20.50-125450B—WDX13-60-05125450**450—90.20.50-125500B—WDX13-60-05125500**500—90.20.50-125550B—WDX13-60-05125550**550—90.20.50-125600B—WDX13-60-05125600**600—90.20.50-125650B—WDX13-60-05125650**650 Guide Pins – Tap Fit D1L5L1L3D2D36Must be held in place with toe clamps. G720000C toe clamps & screws are included. thread; 80, 100, 115 TOL g6TOL r6115110A wide variety of pins meets most tool room requirements. Transfer Presses 9 NOTES 10 CLAMP NOTES: bushings are supplied with NO clamps and screws. Order separately: for 25-50mm, order (1) 90.20.60A clamp per bushing; for 63-125mm, Order STOP/BUSHING CLAMP COMBINATION BLOCK separately. See Table 1 for sizes and part numbers. Automotive Demountable Self-Lubricating Guide Post Bushings Demountable NAAMS bushings are self-lubricating and are available in guide post and pad styles. These bushings fully conform plug, thus lubricating the wear surface. A dark smear pattern is created bronze or steel grain. This provides the lubrication necessary for h the ground face of the punch holder. The bushings are held in place punch holder. Multipe standard clamps are available. TABLE 1STOP BLOCK/BUSHING CLAMPS 19-010-110519-010-110619-010-110819-010-1110 Tol H6Tol g619-029-1011112G611012115NM115G611114G611216 11 Self-Lubricating PAD Bushings NM25PAD CLAMP NOTES: PAD bushings will be supplied with PAD bushings will be supplied with PAD bushings are supplied with NO for 25-50mm, order (1) 90.20.60A clamp PAD bushings are supplied (6-990-1). Chrysler PAD bushings with “*” DO NOT come with M10 clamps and screws (10/15/07 Die Standards). They use the PAD Bushing Retainer Block shown in Table 2 and must be ordered separately. PAD bushings: 32-50mm are TABLE 2PAD BUSHING RETAINER Chrysler19-010-118519-010-119519-010-118619-010-119619-010-118819-010-1198 Tol C9Tol g6+.162/+.110NM25PADNM32PADNM40PADNM50PADNM63PADNM63-125PAD112NM80PAD112NM80-140PAD115NM100PADG71101119-029-0110NM100-165PAD19-029-0111NM125PADG71121319-029-0112 Wring Fit Bore115BUSHINGS AND PAD BUSHINGS 12 CLAMP SPECIFICATIONS – DANLPART #6-99-1PART #6-990-1 PartNAAMSChryslerA BC D NumberNumberNumbermmmm 6-99-1G720000CN/A 24.618.913M8 x 1.25 6-990-1G730000C19-010-010127.923.515.5M10 x 1.5 CLAMP SPECIFICATIONS – GM 112115 111112115113.4 11.511.5 13 CLAMP SPECIFICATIONS – CHRSLER – STOP/BUSHING CLAMP COMBINATION BLOCK CLAMP SPECIFICATIONS – CHRSLER – PAD BUSHING RETAINER BLOCK 19-010-1105 19-010-1106114 19-010-110819-010-1110 19-010-118519-010-1195*19-010-118619-010-1196*19-010-118811419-010-1198*114 TOP VIEW 14 CLAMP SPECIFICATIONS – FORD – TOE CLAMPS – 25mm CLAMP SPECIFICATIONS – FORD – TOE CLAMPS – 32mm – 100mm PART NUMBER MMC-0219PART NUMBER MMC-0217 Number11 Number11.511.5 15 NOTES 16 NOTES:All demountable bushings are supplied with mounting clamps and screws. See page 34–35 for Bronze-plated bushings should not be pressed-in or honed.See pages 32–33 for die set Demountable Plain Bearing Bushings suited for running with press �t or demountable posts. The bronze-plated bushings offer superior resistance to seizure, the major cause of bushing wear. They are recommended in high speed applications the ground face of the punch holder. The bushings are held in place bushing with the bore perpendicular to the ground surface of the punch holder. The clamp and screws provide four times the holding power ion 6-2438-28 & 6-2438-65 FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP CLAMPING APPLICATION: EXTRA LONG SHOULDER115 17 Demountable Plain Bearing Bushings 6-1828-64 & 6-1828-24 6-1828-63 & 6-1828-23 110115 110115CLAMPING APPLICATION: FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP (D4) 18 for applications that require often die sharpening. The bronze-plated bushings offer superior resistance to seizure, the major cause of bushing wear. They are recommended in high speed applications and the ground face of the punch holder. The bushings are held in place bushing with the bore perpendicular to the ground surface of the punch holder. The clamp and screws provide four times the holding power Product FeaturesDemountable Plain Bearing NOTES:All demountable bushings are supplied with mounting clamps or to order additional toe clamps Bronze-plated bushings should not be pressed-in or honed.See pages 32–33 for die set 115 FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP CLAMPING APPLICATION: 19 Self-Lubricating Ejector BushingsNOTES:See pages 32–33 for die set impregnated with oil. When the bushing reach 80-90°F as a result of friction between the bushing and guide post, oil is drawn from the plug, thus lubricating the wear surface. A dark smear pattern is created on the wear surface as the oil and graphite are imbedded into the bronze or steel grain. This provides the lubrication necessary for continuous MME25 5mm A 20 Ball Bearing Cages 6-3203-81 which provides tough, wear resistant qualities. The ball bearings are vacuum degassed quality, fatigue resistant steel and are inspected minimize tracking or grooving and assure uniform wear. Ball cages For Type IFor Type II and Type III Type IType II11.51106-2511-8211.51156-3211-821156-4011-82 Type IType II 21 Ball BearingDemountable Bushings h the ground face of the die holder. The bushings are held in place bushing with the bore perpendicular to the ground surface of the punch holder. The clamp and screws provide four times the holding power Product Features6-3206-85NOTES:All demountable bushings are supplied See pages 32–33 D2 110110110114.301176-8011-85 FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP CLAMPING APPLICATION: 22Ball Bearing Straight Sleeve Bushings Press �t bushings are manufactured from high quality hardened all bearing 6-3209-86 INSTALLATION INSTRUCTIONSAPPLICATION OF THE BUSHING MOUNTvolatile solvent and wipe dry.Allow a 4-hour cure at 72° F (23° C). Do not disturb bushing until cure is 1106-2511-861106-3211-861106-4011-86 1106-5011-86112 23 Demountable Ball Bearing Stripper Bushings and Cages Product Features6-2505-83 & 6-2525-87 Type III cages are made using the same material and control standards as our Type I & II cages. Type III cages use an external snap ring to act as a cage carrier and stop. This allows the cage to rotate tracking or grooving and assure uniform wear.ping, provide maximum available die set use. The bushings are manufactured from hardened steel and are designed for use with Type III cage components. These demountable bushings are a tap �t into location and seat �ush with the ground face of the die holder. The bushings ground surface of the die holder. D PostDiameter mmD1mmD2mmD4mmE mmLmmClamp Part NumberClamps & Screws Req. per BushingMBolt Circle (REF)PartNumber2533455120306-96-13833.56-2520-8725356-2525-873240546020306-96-138386-3220-8725356-3225-8732426-3232-874048657529396-97-148.5466-4029-8736466-4036-8744546-4044-875062819136466-97-148.5546-5036-8744546-5044-87 FLANGE ODFLANGEWALLBOLT CIRCLE(REF)MCLAMP CLAMPING APPLICATION: Mounting Accessories BUSHING MOUNT/RETAINING COMPOUND BALL CAGE WASHER ASSEMBLA bushing mount/retaining compound is used when installing straight sleeve Volume118 mL Guide Post Tap Sizes Required Seating Torque Diameter O mm Tap Size Assembly includes stopwasher retainer and head hex screw. Assembly includes stopwasher retainer, bushing stopwasher, hex head BALL BEARING BUSHING LUBRICATION RECOMMENDATIONDuring the operation of the Ball Bearing Bushing Assembly, add lubricant BALL CAGE WASHER ASSEMBL Snap Ring- Washer Assembly Stop Washer-Retainer Stop WasherType I Type IIType TypeTypeTypeTypeA mm 6-2500-84 6-4000-846-0620-933M6 x 20 DIN9336-1025-933M10 x 25 DIN933 25 Ball Bearing ComponentsSelection Guide Type IType I component assemblies Type IIstroke. This assembly is often Type IIITotal Disengagement Type III component assemblies bushing. This assembly is utilized Product Features For proper post, bushing and cage selection, the operating conditions a role in selecting the appropriate operating condition to give the best performance possible of your components. The operating conditions include full preload, relieved and total disengagement. Type I Assembly with Straight Sleeve Bushings: L=T-U Assembly with Demountable Bushings: L=T-USelect a post length from the catalog that is equal to L calculated above. If the calculated L value is not a standard catalog length, you have two options. Choose the next longest length and cut off to the calculated L dimension or select a shorter length and recess the post in the punch holder to obtain correct L dimension. EMOUNTABLE, the desired guide post length, using one of the following 2 formulas: =T-U =T-USelection of a Type 1 Ball bearing bushing and cage assembly is based on the required stroke and the guide post diameter.on the horizontal line opposite the required post diameter. A die set designed for a particular stroke may be usedDie shoe thickness must be greater than “E” dimension 27 Type I NOM. POST DIA.BALL BUSHINBALL CAGESTROKE “S” INCLUDING DIE GRIND ALLOWANCE*MAXIMUM DIE WEAR ALLOWANCESHOULDERSLEEVEDmmFmmL1mmL2mmCmmXmm25356565364810508080659595--110--1303250808036481065959580110110--130--150--1704050808048601065959580110110100130130--150--170--190--215506011011070841080130130100150150120170170--190--215--240--265631001501509815120170170140190190--215--240--26580--1509815--170--190--215--240--265 20 40 60 80 100 120 140 160 If your selection falls in a white square, use Type II or Type III. Type II & III 1.5 29 Type II & III Assembly with Straight Sleeve Bushings: L=T-U Assembly with Demountable Bushings: L=T-USelect a post length from the catalog that is equal to L calculated above. If the calculated L value is not a standard catalog length, you have two options. Choose the next longest length and cut off to the calculated L dimension or select a shorter length and recess the post in the punch holder to obtain correct L dimension. EMOUNTABLE =T-U =T-USelection of a Type II and Type III Ball bearing bushing and cage assembly is based on the required stroke and the guide post diameter.A die set designed for a particular stroke may be usedDie shoe thickness must be greater than “E” dimension 30 Type II and III components provide Type I operating conditionsFigure A + K must be less than TShoulder Bushing: J + F + K must be less than T Demountable Bushing: Maximum F = T - J - K = T - K Type II & III Bushing & Ball Cage Selection Guide CAUTIONBe sure bushing does not strike punch holder at minimum shut height. If this condition exists, use shorter bushing and STROKE “S” AT MINIMUM SHUT HEIGHT 35656555 50808070 65959590 ––110100––130110 50808070 65959590 80110110105 ––130115 ––150125––170135 50808070 65959585 80110110105 100130130115 ––150125 ––170135 ––190145––215155 60110110105 80130130120 100150150140 120170170150 ––190160 ––215170 ––240185––265195 100150150145 120170170165 140190190180 ––215190 ––240205––265215 ––150145 ––170165 ––190180 ––215190 ––240205 ––265215 Ball Bushing Ball Cage Diameter F L1 L2 C D mm mm mm mm mm 253240506380 Type II & III STROKE “S” AT MINIMUM SHUT HEIGHT 35656555 50808070 65959590 ––110100––130110 50808070 65959590 80110110105 ––130115 ––150125––170135 50808070 65959585 80110110105 100130130115 ––150125 ––170135 ––190145––215155 60110110105 80130130120 100150150140 120170170150 ––190160 ––215170 ––240185––265195 100150150145 120170170165 140190190180 ––215190 ––240205––265215 ––150145 ––170165 ––190180 ––215190 ––240205 ––265215 Ball Bushing Ball Cage Diameter F L1 L2 C D mm mm mm mm mm BORE SIZES FOR STRAIGHT SLEEVE BALL BEARING BUSHINGS BORE SIZES FOR DEMOUNTABLE PLAIN BEARING BUSHINGS BORE SIZES FOR DEMOUNTABLE BALL BEARING BUSHINGS +0.011+0.011 +0.011+0.011 112112 33 BORE SIZES FOR DEMOUNTABLE GUIDE POSTS Guide PostDiametermm mmBore DiameterS6 mmAssemblyFit mm18-0.016-0.0250.002LOOSE-0.027-0.0360.02019-0.020-0.0310.002LOOSE-0.033-0.0440.02424-0.020-0.0310.002LOOSE-0.033-0.0440.02425-0.020-0.0310.002LOOSE-0.033-0.0440.02430-0.020-0.0310.002LOOSE-0.033-0.0440.02432-0.025-0.0380.003LOOSE-0.041-0.0540.02938-0.025-0.0380.003LOOSE-0.041-0.0540.02940-0.025-0.0380.003LOOSE-0.041-0.0540.02948-0.025-0.0380.003LOOSE-0.041-0.0540.02950-0.025-0.0380.003LOOSE-0.041-0.0540.02963-0.030-0.0470.002LOOSE-0.049-0.0660.03680-0.030-0.0530.004-0.049-0.0720.042 Diameter 34 CLAMP ARRANGEMENTS PART PART Bushing3 ClampArrangementBushing2 & 4 Clamp Arrangement Type11.1 35 RETAINER PLUG DIMENSIONAL DATAtwo (2) times the diameter of the screw.We offer two ways of mounting the pins into Part NumberD2mmD3mmA mmBmmD4mmL4mmH3mm5-1800-8818253.34.0263.5255-2400-8824325.04.2335.5305-3000-8830405.07.0415.5405-3800-8838505.010.0515.5515-4800-8848635.013.0645.5595-6300-8863765.019.0775.5705-8000-8880935.025.0955.587 36Component Lubrication BALL BEARING COMPONENTSPint BALL-LUBE spray # ARL016 Gallon BALL-LUBE # ARL128Lubricates assemblies providing protection against wear, oxidation and rustSELF-LUBRICATING STLE BUSHINGS OR WEAR PLATES WITH OIL IMPREGNATED GRAPHITE PLUGS NEVER USE GREASE with the Self-Lubricating oil impregnated graphite plug PLAIN BEARING FRICTIONRecommended Lubrication:Notes*:*Note:Recommendations are based on applications in typical ambient temperatures. For high / low temperature applications, a reputable Lubricant Company or lubrication specialist should be consulted. 37 Lifter Pins Lifter pins are manufactured from 1144 steel and are commonly used to handle large die sets. They conform to NAAMS standards.will function properly during the course of the pin’s use. LP50-190 A Total Die Wt. inMetric Tons (t) 38Cage Stopper End Cap – MetricProduct Features the ball bearing cage to a Danly ball bearing guide post. The Cage rotate when not in preload position. The Cage Stopper is a good our traditional Danly ball bearing cages. A socket head cap screw is D B19.056.35 Socket Head Cap Screw included Guide Pin Diameter (mm)B(mm)D(mm)SHCSUsedPart Number2531.7522.23M6CS-25123238.1028.58CS-32124044.4534.93M10CS-40125060.3347.63CS-50126373.0360.33CS-63128085.7373.03CS-8012 39 These pad retainers are manufactured from 1144 steel and hardened to 28-34 Rockwell C-scale. They are machined 110NR50-115 115 110NR70-115 115 PART PART RATING 40 Pad Retainers –Reverse Mount – MetricNR50-50R These pad retainers are manufactured from 1144 steel and hardened to 28-34 Rockwell C-scale. They are machined PART RATING NR50-115R 115 NR70-115R 115 PART 41 PINS & BUSHINGS – METRIC The Danly IEM Value Propositionhe global parts forming industry. Our reputation has been built by satisfying customer needs, and offers outstanding delivery on a consistent basis. Choosing us as a supplier means that our customers have a competitive advantage in delivering their products to the market. With extensive machining capabilities in the USA and China, we have taken the lead role IV. IEM’s vast breadth of products assures innovative solutions. We strive to address customer problems by utilizing our research and development department as well as other technical professionals. has a technically trained sales force and distributor channels with Engineering support. Sales, Marketing and Engineering professionals are available to support our product lines. ...A LEADING MANUFACTURER AND INNOVATOR OF DIE GLOBALLY TO THE METAL FORMING INDUSTRY... © 2020 Dayton Lamina Corporation. All rights reserved. Commitment to Quality & Customer SatisfactionDayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As Our goal is to give our customers the most innovative and value-added products and services.www.daytonlamina.com **Dayton Lamina’s line of Danly products is available only to North America. DS562 7/20