rf test stand at CERN J Kovermann G McMonagle S Doebert N CatalanLasheras I Syratchev W Wuensch G Riddone SCurt S Rey L Timeo E Paju K Schirm M ID: 815430
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Slide1
Status of the 12GHz high power rf test stand at CERN
J. Kovermann
, G.
McMonagle
, S. Doebert, N. Catalan-Lasheras, I. Syratchev, W. Wuensch,
G.
Riddone
,
S.Curt
, S. Rey, L.
Timeo
, E. Paju, K.
Schirm
, M.
Naon
(CERN)
F.
Peauger
, A.
Hamdi
(CEA
Saclay
)
D.
Sprehn
, J.
Eichner
, A.
Haase
(SLAC)
S.
Kuzikov
(IAP)
HG2012, KEK
Slide2Introduction
Klystron
50MW
1500 ns
50 Hz
Test slot100 MW, 0 ... 350 ns
phase
modulation
hybrid
Modulator
pulse compression
CTF2
Klystron
Gallery
The goal:
X-band (11.99424GHz) test station for testing accelerating structures and high power rf components
Delivers CLIC-style rf pulses up to 100MW peak, 250ns pulse length, 50Hz rep. rate (100Hz after upgrade)
Reliable, automatic operation 24/7
Power source for other experiments like beam loading tests using CTF beam
Thermionic Gun
Future X Band cavity test
“With Beam”
LINAC
Delay Loop
Combiner Ring
CLEX Building
CTF2
Transfer Line TL1
Transfer Line TL2
Photo Injector
Test Area
X
band test area
Slide3System overview
Gallery
Bunker
LLRF
Interlocks
Vacuum
RF DAQ
Controls
Timing
Modulator
Waveguide network and pulse compressor
Rf
testing bunker
Rf
structure under test
Slide4Modulator
ScandiNova
solid-state modulator (Ser. #1)
f
or powering the XL5 klystron
Designed for 400kV, 300A, 3.25us HV pulse width FWHM, 1.5us RF pulse width at 50Hz repetition rateMax. 450kV, 350A, 3.5us, 50HzSpecified 0.25% HV ripple and 0.1% HV repeatability
Compact design (3x2m2) including HV oil tank and klystronPrimary voltage 1400V max.Integrated control and interlock systemIntegrated vacuum and solenoid power supplies for klystron
Slide5Klystron XL5 klystron, a scaled version of the successful XL4 klystron developed at SLACDelivers 50MW, 1.5us long rf pulses with 50Hz repetition rate at 400kV, 300A, 600W
rf
drive power
Working frequency 11.99424GHz
Five klystrons built by SLAC
Conditioned and tested at SLACMore details in: SLAC-PUB-14377
Extraordinary robust, survived a vacuum leak, a gun realignment and an overheating solenoid without any performance decrease so far…
Slide612GHz pulse compressor
Pulse compressor with temp. stabilization installed in test stand.
Pulse compressor WG components built by GYCOM, Russia.
12GHz pulse compressor to compress 1500ns klystron output pulse to 250ns long CLIC nominal pulse length
Power gain of 2.82 calculated from
rf
performance measured at low power after installation and tuning in 12GHz test stand (under vacuum)
Q
loaded
=
2.375x10
4
,
Beta = 4.27, Q0 = 1.31x1055% power loss in compressorNeeds temperature stabilization better than 0.1KNeeds LLRF phase programmeNew design under production, see Igor’s posterOutput
Reflected
Slide7Waveguide networkCombination of rectangular and circular low loss waveguide network20% rf power loss from klystron to structure including pulse compressor
7m of circular
overmoded
, low loss waveguide to connect
rf
power station with structure under test in testing bunkerCircular mode allows insertion of rf vacuum valve to isolate gallery waveguide network when changing structureTwo directional coupler for rf power production diagnosis and interlocking, three for structure tests before and after structure
Gallery
Bunker
Slide8Structure test bedRf structure test bed allows rf testing of different structure assemblies and provides ports for breakdown diagnostics
Designed to reach 100MW, 250ns
rf
pulses with 50Hz repetition rate at the input of the structure under test
Vacuum chambers up- and downstream of structure beam axis for pumping and diagnostics, can be closed by valves
Faraday cups at both ends of structure for breakdown detectionSufficient space and flexibility to test e.g. two structure assemblies or structures in tanksThree-girder-design allows flexible replacement of diagnosticsDark- and breakdown current spectrometer planned to be installed end of 2012Proposal for dark current and breakdown current spectrometer currently under construction by Uppsala University, Sweden
Slide9LLRF and interlock systemLLRF system providing low- and medium power rf pulses for klystron driving and takes care of modulator-external interlockingLLRF chain with 12GHz synthesizer, preamp with gating and TWT medium power amplifier
Timing and controls
Rf
and vacuum interlock PLCs
Control of
rf pulse compressor tuning stepper motors and phase ramp function generatorFast rf data acquisition system for structure tests including diode and IQ power detection circuitsLocal control desk necessary for initial debugging and conditioning. System is step by step integrated into CERN controls environment.
NI PXI based system for operator support during conditioning, keeps track of vacuum, temperatures,
rf
waveforms etc. and performs basic conditioning algorithms.
Slide10Status mid April 2012Waveguide network completed (including first structure under test and pulse comp.), measured and pumped downWaiting for vacuum IP power supplies and control electronics to be installed
Rf
DAQ system needs to be finished and calibrated
HV flat top tuning by SC on-going
New HV voltage divider and current transformers installed in modulator
Klystron has been conditioned with rf (directly into loads) up to 50MW, 300ns, 50Hz stable operation at 390kVKlystron U/I waveforms
Klystron breakdown event, FWD & REF power
Slide11Plans for start-upOnce hardware installation is done, testing will start up in the following orderCalibration of all rf paths
Another thorough check of all interlocks
Rf
production with detuned pulse compressor
conditioning of
rf network with 250ns rf pulse width max.Testing of automatic structure conditioning systemOperation of low power with tuned pulse compressor to check for performance and stabilityIf successful, condition pulse compressor and waveguide network to nominal power in parallel to a first structure test
Implementation of controls and eventually necessary hardware upgrades for routine operationTest some structures…Automatic conditioning and structure test software
12GHz diode and IQ detector replacement (log detectors, down mixing) under development
Slide12Plans for future test stands
50 MW
6 MW
1GHz klystron area
Control room
Rack space
Storage space
~ 25 m
~ 30m
Most important components ordered or under tendering!
160 MW
160 MW
Slide13SummaryCERN x-band test stand will start testing CLIC structures this year!Further test stands under preparation, klystrons ordered, modulators under tendering.
And a message to our present and future collaborators:
For CERN
For YOU?