Lean Manufacturing Competitive - PowerPoint Presentation

Slide1

Lean Manufacturing Competitive

Scheme

Under

National Manufacturing Competitiveness Programme

Development Commissioner

(Micro Small and Medium Enterprises

)

Ministry of Micro, Small and Medium Enterprises

Government of India

Objective & Requirement

Manufacturing

is the Primary growth engine of the

Economy. Presently

contributes

only 15%

of the GDP with a

growth target of up to at least

25

%.

This

Can

only be achieved by improving Competitiveness

Objectives

To

implement

various Lean Manufacturing Techniques

Reduction of Waste – In turn Increasing Productivity

Introducing Innovative Practices

Inculcating good Management Systems

Imbibing a culture of continuous improvement

Main LM Techniques:

5S System

Visual Control

SOP

JIT

KANBAN

Cellular Layout

VSM

Poka Yoke

SMED

TPM

Kaizen

Process of Implementation of the Scheme

The general approach involves the engagement of a

Lean Manufacturing Consultant (LMC)

to work with selected MSME’s in the approved Cluster with financial support by the Government,

The Scheme will be implemented in Mini clusters of 10 MSME’s (Minimum 6), preferably manufacturing similar products,

This Mini Cluster shall form an SPV under a

Trust

as per the Trust Act 1882,

OR

a

Private Limited Company

, 1956

OR

as a

Society

under the Societies Act, 1860,

Continued

Process of Implementation of the Scheme - Continued

The MSME’s would be required to sign an MOU amongst themselves as per the standard format,

National Monitoring and Implementing Unit (NMIU) would be responsible for facilitating and monitoring of the Scheme,

NIMU will monitor every stage of the Program on behalf of the Development Commissioner (MSME)

NPC & QCI are two national level organisations acting as NMIU

Implementation of the Scheme

Project will be implemented in 5 Phases/Milestones

Each milestone is validated by an Audit by NMIU

1

st

Milestone :

Complete Cluster specific Diagnostic Study Report (DSR) covering :

5S, Workplace safety, health, energy conservation, SMED, Total Productive Maintenance, Inventory, Organisation structure,, layout, Process of Manufacturing etc.

Phase Wise Action Plan

For Each Member after Discussion

Qualitative, quantitative monetary benefits likely to be achieved at the end of the Project

2

nd

/3

rd

/4

th

/5

th

/Milestones

Incremental Improvements to next stage on a Scale of 1 - 10

The LMC in close co-ordination with the Cluster will document before and after status of various parameters

Various Documents to be submitted to the Office of the Development Commissioner and MSME from time to time

The 1

st

, 3

rd

and the

the

5

th

Milestone Based Reports (MBR), to be audited jointly by NMIU and the DC through field Officers

The implementation time of the Project will be a maximum of 18 months

Funding

The Scheme will be implemented through 500 MC’s during the 12

th

5 year Plan with the total Project cost of

Rs

240

Crs

(

Rs

204

Crs

by GOI &

Rs

36

Crs

by the beneficiaries)

Payment

to LMC will

be up to a maximum of Rs 36 Lacs per Cluster

The payment to the Consultant by the SPV would be on a milestone basis in 5 tranches of 20% each

After MBR1, the

SPV(

Clusture

Members)

will pay its contribution of 20% Fee to the Consultant (LMC)

The subsequent four tranches will be paid to the LMC out of the Scheme Funds by NMIU through the SPV, representing 80% of the Governments contribution to the Scheme outlay.

PQR Consultants

Productivity, Quality , Reliability

Empanelled with NPC with approved Consultants

Presently implementing LMCS for Mini Clusters in Eastern India

Conducting In-

houseTraining

Programmes for various

Corporates

Profile