Food Hygiene, Personal Hygiene and - PowerPoint Presentation

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Food Hygiene, Personal Hygiene and Plant Hygiene in Dairy Plant

DAIRY PLANT MANAGEMENT (DTT-421)

A K JHA

Introduction

Choices and demand for food products are changing.

Consumers are more aware and educated.

Consciousness about quality is growing.

Good

manufacturing

practices (GMP)

is the key to producing

quality products.

The

GMP are

designed to:

Assist

employees to maintain high

quality

standards and

safety of

products manufactured

and distributed by the dairy plants.

Educate

employees about correct sanitary

practices and

Emphasise

the importance of personnel hygiene and cleanliness.

Personnel hygiene

GMP begins with personal hygiene

A

ll

employees must maintain a high degree of personal cleanliness

It is imperative to

prevent dairy products

from contamination.

To ensure personal hygiene proper grooming is essential. Make sure that

No person shall spit, use tobacco, pan

masala

, chew betel leaves, take food, drink water

or consume

beverages or store clothing or personal belongings

at the places where dairy products

are manufactured

or utensils

, packing materials

or ingredients

for the preparation of dairy products are stored.

No person who is a carrier of disease or who is suffering from any infectious disease, open

sore or

communicable infection of the skin, shall be engaged in the manufacture of dairy products.

In case of doubt the authorized doctor shall check the employee for any illness.

Personnel Hygiene: Hair

Hair: Hair is an extraneous matter

that be

kept out of the product.

Hair must be

neatly combed.

Covering head : A hairnet

and /

or a cap must

be worn at all times.

If

the hair is not enclosed by a cap, then

a hairnet

must be worn.

No hair pins, bobby pins, hair clips or any other similar clip is allowed to keep a head

covering in

place.

They

must be enclosed in the hairnet. Hair extending over the ears or beyond the

top

of the shirt collar must be protected by a hairnet

.

Personnel hygiene: Hair

Bump helmets are not considered effective hair restraints and, if worn, an approved

hair covering

restraint must also be worn underneath.

No person should comb their hair at the work place

.

Men shall preferably be clean shaven. The

moustache

should be properly covered so that chances

of hairs

failing in the products do not arise

.

A neat closely clipped moustache and neat sideburns

are permissible

if:

The

moustache

is no wider than around outer edge of mouth and extends no longer than

the bottom

of the mouth. Handlebar style moustache will not be permitted.

The sideburns are trimmed no longer than the lobe of the ear. Curved sideburns

extending towards

the corner of the mouth will not be permitted.

Beards are an extraneous matter hazard. Because of the risk of hair loss, any beard must

be completely

covered and enclosed with a clean, disposable mask.

Personnel Hygiene: Hand

Hands: Hands touch products or product packaging all the time and this may

become hazardous

to the products. Keep hands and finger nails clean. Keep finger nails properly trimmed.

Long finger nails are unsuitable in a dairy.

Wash

hands thoroughly in a hand-washing facility before commencing work and after

each absence

from the work area.

After

visiting the rest rooms, toilet, after smoking and at any other time when hands

have become

soiled or contaminated, employees must wash their hands before returning to

their work

area

.

Personnel Hygiene: Hand

In

areas designated as critical hygiene areas, hands must be sanitized in the solution

provided upon

entering the area.

Perfumed

hand lotions and hand soaps are not permitted.

Any

person with cuts or unprotected sores on fingers must not start work, but must report

to their

supervisor and then to the medical centre.

Cuts

and open sores on fingers must be covered by a

colored

band-aid type dressing applied

by the

authorized Medical Officer or an authorized person. Standard flesh

colored

band-aids

or dressings

are not acceptable.

Personnel Hygiene: Clothing

Clothing: Clothing is provided to protect the product from contamination.

Clothing must be

clean at the start of production and kept clean during production

.

Where clothing becomes soiled rapidly, disposable or plastic aprons should be worn over it

and changed

frequently for additional protection against product contamination.

If

you work in a very dirty or contaminated area, such as effluent disposal area, change into

clean clothes

before entering the plant

.

Personnel Hygiene: Clothing

Pockets

above the waist are not allowed. Pockets must be removed or sewn shut to prevent

use and

to eliminate a product contamination risk.

When

sweaters are needed, they must be worn under the outer garment to avoid

product contamination with

loose

fibers

. Sweaters should be 'short haired (smooth)' close knit and lint-free.

Maintain

gloves used for handling food and food contact packaging supplies intact and in

sanitary condition

.

Personnel Hygiene: Clothing

Gloves

shall be of food grade material. If gloves are worn for handling food and

food packaging they must

be kept clean and only worn for this purpose. Gloves shall be rinsed

in sanitizing

solution before handling any product. Hands must be washed

and sanitized

even though gloves are worn

.

Do

not carry pens, pencils, thermometers, spectacles, tools, etc., in shirts, coats etc., above the

belt or

waistline, or behind the ear. This would prevent articles from falling into the product.

Do

not use decorative buttons on shirt or apron. They may fall in product accidentally.

Personnel Hygiene: Jewellery

Jewellery:

Rings

, ear rings, badges, watches and other jewellery must not be worn while

on the

job because:

Hand

jewellery

cannot be adequately sanitized against bacteria transmission.

Jewellery

may fall into product.

Jewellery

is a safety hazard with machinery.

Exceptions for Wearing

Jewellery:

A

necklace or chain where applicable worn under a shirt or T- shirt.

Small

plain sleeper ear rings.

A

plain wedding band which cannot be removed is the only exception to this requirement.

Personnel Hygiene: Shoes

Keep

shoes clean, neat and in good condition.

Safety

boots and shoes should

be worn

only at the work place and not in any other place to avoid contamination.

In

critical

aseptic areas

footbaths must be used by all personnel whenever they are provided.

They

are an

essential part

of sanitation procedure

.

Personnel Hygiene: Other Habits

Other

Habits: Smoking is permitted only in authorized areas.

Hands

must be washed

after smoking

and before re-entering the production area

.

Chewing

of betel leaves, pan

masala

and tobacco

is permitted only outside the factory premises.

Mouth

and hands must be washed

after chewing

and before re-entering the production area.

General safety Measures in Dairy Plants

Food or drink is not permitted in the plant. Drinking water is provided at drinking fountains

/ basins

.

Maintain lockers clean and free of soiled clothing and food materials to prevent attraction of

pests.

Avoid uncontrolled, uncovered coughing or sneezing in manufacturing and packaging area

.

General safety Measures in Dairy Plants

Wear

safety goggles where chemical materials are used and handled.

Hearing protection must be worn in designated area. They must be kept clean. Do not leave

them on equipment surfaces when not in use.

Mask should be used in designated areas.

Nobody should be allowed to enter production area without wearing the apron and cap.

Use of muffler is prohibited in production area.