Ella LO MicroTorque Smart Connected Electronics Demo Box - PowerPoint Presentation

Slide1

Ella

LO

MicroTorque

Smart Connected Electronics Demo Box

Content

Why do I need this box?

What is Smart Connected Electronics?

What is Smart Tightening Electronics?

Demo Box Content OverviewInitial Setup PossibilitiesDemonstration Possibilities & Customer Values

Demo Sets

Complete Content

List

Ordering Details

Why do I need this demo box?

MicroTorque

Smart Connected Electronics Demo

B

ox is everything

you need to successfully transform low torque electronics customers and sell the value of

MicroTorque

smart tightening systems

This demo set is needed for the rollout of our two main initiatives that we will launch this year:

Smart

T

ightening

E

lectronics

&

Smart

C

onnected

Electronics

It includes a complete set of demo possibilities and all exclusive new products and smart functionalities:

QA Station MT with

the possibility for portable

MicroTorque

tightenings

Smart Vacuum Pump MT, integrated with MTF6000 for smart

s

crew

p

ick up

ETD MT, ETD M ABL V2, EBL and customized demos enabling transformation from clutch to current controlled, or current controlled to

transducerized

.

TN8

Demo unleashing the full value of Smart Connected Electronics

!

What is Smart Connected Electronics?

Smart Connected Electronics

will

be a presentation

pointing

out the

main customer pain

and in a compact way delivering the

value proposition

from a full implementation of Atlas Copco

Electroncis vision

implementation

Smart

Connected

Electronics

Release Q2 2019

Promotion of our Smart Portfolio and Complete Solutions

What is Smart Tightening Electronics?

Complete Educational Seminar about Electronics Tightening

Release 1

Includes 4 initial modules, launch Q2 2019

Component

H

ighlights

6

Demo Box Content

3

x MTF6000 with

2

x

IAM Process & 1 x IAM QA*

Current

Controlled

ETD M20 ABL V2

Smart Vacuum Pump & Vacuum Adapter for ETD MT

USB with Pre-Programmed

Psets

Transducer MT TS 50

Base Plate

Hard & Soft Joint

Transducerised

ETD MT 21 25

Clutch

EBL 03 SS

Bar Code Scanner and Pre Configured Bar Codes

*IAM QA is

only

for demo

purpose

RFID Reader and

RFID Cards

USB Hub

Smart Jig

Metallic, Plastic & PCB test plates

Router & TN8 Server

3 x portable station

Allow

you to run ETD MT & ETD M ABL in parallel

at the

same time

No cable mess and easy to be carried around

Battery lasts 16 hours

Set

U

p

P

ossibilities

Portable ETD MT & ETD M ABL Set

Portable QA Set

EBL Set

Other

1x EBL Drive

1x EBL Tool

1x MTF6000 Controller

1x QA Station

1x IAM QA Demo*

1x MT TS50 Transducer

2x MTF6000 Controller

2 x

P

ortable Station

2

x IAM Process

1x

ETD M ABL

1x ETD MT

Allow you to run torque check with other tools in parallel at the same time

Allow you to demo overshoot of clutch tool

*IAM QA is

only

for demo

purpose

Pre-installed TN8 server for retrieving tightening data in real time

Allow you to demo the advantage of having traceability & process optimization with TN8

Set

U

p

P

ossibilities

ToolsNet

8 Set

Smart Vacuum Pump MT Set

Smart Jig Integration Set

Other

1x MTF6000 Controller

1x

Metallic, Plastic & PCB test plates

1x Scanner

1x Smart Jig

1x MTF6000 Controller

1x IAM Process

1x Smart Vacuum Pump

1x Vacuum Adapter

1x ETD MT

1x Router

1 x Small PC

1 x TN8 Software

Allow you to demo vacuum screw pick up with our new smart vacuum pump with ETD MT

Allow you to demo batch sequence with smart jig and scanner integration

Router

TN8 Server

D

emonstration

P

ossibilities

9

Preprogrammed

Psets

for value demo

Common Tightening Errors

Smart Tightening Strategies

Data Export

Equipment

Demonstration Possibilities

Customer Value

Understanding of tightening risks

Understanding of tightening strategies

Data driven process improvement

Reduced setup time

Improved process control

Improved quality assurance

Clutch Tool Overshoot

Differences between Clutch, Current Controlled &

Transducerised

Screwdrivers

Improved

quality assurance

Error proofing assembly

Portability of

Microtorque

QA Solution

Torque Checking

Portability

Improved quality

assurance

And all Cables & Supply Units

Interactive Functionalities of ETD MT

Screw Pick-up with Smart Vacuum Pump & Vacuum Adapter

D

emonstration

P

ossibilities

10

Equipment

Demonstration Possibilities

Customer Value

ToolsNet8

Traceability

Connectivity

Data driven process improvement

Hard & Soft Joint Demonstration

Easy Tightening Demonstrations

Joint impact understanding

And all Cables & Supply Units

Pset

& Batch Sequence selection

Rejection Management, Logon/Logoff

Traceability

Reduced setup time

Improved process control

Improved quality assurance

Smart jig integration

Different screws for screw detection

Data export

Connectivity

Error proofing assembly

Data driven process improvement

Demonstration Sets

11

Demo

Pset

Included

Key Point

Controlling torque only does not guarantee a good tightening and may result in e.g. floating screws or stripped joints and insufficient clamp force.

Adding the angle monitoring to a target torque strategy helps to detect deviations in for example the hole size and thereby helps to detect when the screw is not properly tightened.

Explain the benefits of each step in a three step tightening. See Demo 4 slide 3/3 for reference.

DEMO 2

Target Torque

Limitations

Pset

12 – Torque Step (6

cNm

)

Pset

13– Torque Step (14

cNm

)

DEMO 3

Target Torque & Angle Monitoring

Pset

14 – Torque Step & Angle Monitoring (+)

Pset

15 – Torque Step & Angle Monitoring (-)

DEMO 4

Three Step Tightening

Pset

16 – Three Step Tightening (+/-)

Pset

17 – Three Step Tightening (+)

Pset

18 – Three Step Tightening (-)

DEMO 5

Multistep Tightening

Pset

19 – Multistep Tightening

With MTF6000, you can add up to 10 tightening steps (IAM Process) matching the need of any tightening process

DEMO 6

Advanced Tightening Strategies

Pset

20 – Torque Step (10

cNm

)

Pset

21 – Seating Control Strategy

Pset

22 – Torque Seating Monitoring Step

Comparison of tightening strategies to demonstrate controlling on Seating, Torque and Clamp Torque.

DEMO 1

Hard & Soft Joint

Pset

11 – Torque Step (10

cNm

)

Different joints can have big differences depending on the threading. Only a smart tool can adjust the tightening accordingly. See Demo 01, slide 2/2 for reference.

Demonstration Sets

12

Demo

Pset

Included

Key Point

Demonstrate how MTF6000 can easily integrate with

pokayoke

or any external systems enabling process sequences, workflow control, error proofing and process improvement.

DEMO 7

Batch Sequence

Pset

14 – Torque Step & Angle Monitoring (+)

Pset

15 – Torque Step & Angle Monitoring (-)

DEMO 8

Interactive Functionalities of ETD MT

Pset

16 – Three Step Tightening (+/-)

ETD MT

can

easily

be

programmed

&

configured

in MTF6000 for different

interactive

functionalities

:

guiding

light

,

tactile

feedback,

vaccum

crew

pick

up

DEMO 10

Clutch vs

Tranducerized

vs Current controlled tool

Pset

23 – Torque Step *(ETD MT)

Pset

24 – Torque Step *(ETD M ABL)

Highlight

the

importance

of

the

traceability

of

tightening

errors

and drive

continues

improvement

in

production

process

DEMO 11

Traceability

Highlight the difference

between clutch vs

transducerised

vs current controlled tools. Emphasize the real torque measurement of ETD MT

ToolsNet

8

DEMO 9

Clutch Tool

Overshoot

No

Pset

The

torque

values

of

cluth

tool

are

not

accurate

and

overshoot

always

happens

, the

torque

adjusting

process is

very

time

consuming

Complete Content List

Part

Ordering Number

Quantity

Toolsnet

8

Demo

Small

PC (TN8 Server)

NA

1

WiFi

Router

NA

1

Multiple Socket Outlets 6 ports 2m

NA

1

EBL Demo

EBL 03 SS

8431017007

1

EBL drive

8431017070

1

QA Demo

IAM QA

(Demo)

8432085240

1

New Transducer MT TS 50

8432082225

1

Transducer cable (controller to transducer) 1.8 m

8432082230

1

Battery

4211603086

3

Portable

station

(exclude MTF6000)

NA

3

Smart Vacuum Pump Demo

ETD MT vacuum adapter

8432077060

1

Plastic Nozzle – HM4

OM_nozzle

1

ETD MT

vaccuum

pump

8432085400

1

Smart Jig Integration Demo

Smart Jig

4216289281

1

SCREW PLATE Plastic

4216289214

10

SCREW PLATE

Alu

4216 2892 48

5

Demo PCB

4216289215

10

ETD MT complete demo box 8432089916

Part

Ordering Number

Quantity

ETD MT & ETD M

ABL Demo

MT Focus 6000

8432085100

3

ETD MT 21-25

8432084525

1

ETD M 20 ABL V2

8432081521

1

IAM Process

8432085220

2

Tool cable

8432083520

2

POWER SUPPLY MT PS 72W-36V

8432084001

2

BASE PLATE COMPLETE

4216275280

1

SHAKER TRAY PLATE

4216270300

1

Shaker tray box

4216270700

1

TEST J. M3 HARD JOINT 1/4I H

8432083353

1

TEST J. M3 SOFT JOINT 1/4I H

8432083359

1

Bit : HM 4MM TORX PLUS 05 IP L=64 MM

4023000133

5

Bit: HM4MM-HEX2,5-L44

4023000243

2

Wing shank Bit for clutch*(for joint):

4023000262

2

Wing shank Bit for clutch*(for screws):

4023000211

2

SCS TEST PLATE

4216261200

4

Bit magnet

8432086105

5

DEMO Case

NA

1

SORTING BOX COMPL.

4216275780

1

Silver self-thread screws

4216270900

1000

Screw M1.6x4

4216295905

300

Screw M1.6x6

4216295906

300

Barcode scanner

4216295900

1

USB stick

NA

1

USB Hub 4-port

4216295902

1

RFID Tag

4216295903

5

RFID Reader

4216295904

1

ETHERNET CABLE 2M

4222124602

1

I/O TESTER CABLE

4216193380

1

Ordering Details

14

Ordering Number

:

8432 0899 16Price: 12.000 euro

Leadtime

: around 8-10 weeks

For 1

st

Batch Release: May 2019 ( Please order by

end of Mar 2019

if you want to get one of the 1

st

Batch)